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HomeMy WebLinkAbout3686_001 OWNER'S MANUAL INSTALLATION, OPERATION, & PARTS c us CI$76D nntertek Before installation,be sure to read all instructions and warnings carefully. Refer to product dataplate(s)for additional operating instruction and specifications. Inspection Examine the equipment when received.Notify your dealer or carrier of any damage or missing parts.Verify that equipment is of size and model specified. Important Safety Instructions When installing and using this electrical equipment,basic safety precations should always be followed, including the following: 1. READ AND FOLLOW ALL INSTRUCTIONS. 2. WARNING—To reduce risk of injury,do not permit children to use this product unless they are closely supervised at all times. 3. WARNING—(For cord&plug connected units). Risk of Electrical Shock.Connect only to a grounding type receptacle protected by a ground-fault circuit-interrupter(GFCI).Contact a qualified electrician if you cannot verify that the receptacle is protected by a GFCI. 4. WARNING—(For cord&plug connected units).Do not bury cord.Locate cord to minimize abuse from lawn mowers,hedge trimmers and other equipment. 5. WARNING—(For cord&plug connected units).To reduce the risk of electric shock,replace damaged cord 1 immediately. 6. WARNING—(For cord&plug connected units).To reduce the risk of electrical shock do not use an extension cord to connect unit to electrical supply;provide a properly located outlet. 7. CAUTION—(For pumps with a 25 ft.(7.62m cord).This pump is for use with storable pools only. Do not use with permanently installed pools.A storable pool is constructed so that it may be readily disassembled for storage and reassembled to its original integrity.A permanently installed pool is constructed in or on the ground or in a building such that it cannot be readily disassembled for storage. 8. CAUTION—(For pumps with/without 3ft.(91 m cord)or 6ft.(1.82m cord).This pump is for use with permanently installed pools and may also be used with hot tubs and spas if so marked.Do not use with storable pools.A permanently installed pool is constructed in or on the ground or in a building such that it cannot be readily disassembled for storage.A storable pool is constructed so that it may be readily disassembled for storage and reassembled to its original integrity. 9. WARNING—(For hot tub and spa pumps).Do not install within an outer enclosure or beneath the skirt of the hot tub or spa,unless so marked. 10.SAVE THESE INSTRUCTIONS! Installation Location Locate pump as close to pool/spa as possible,preferably in a dry,well ventilated area away from direct sunlight. It should be on a hard,level surface.Give consideration to: 1.Drainage—away from pump. 2.Ventilation of pump motor. 3.Access for future servicing and winterizing. 4. Protection from the elements. Pumps without strainer bodies are designed for flooded suction(all suction fittings and suction piping below water level)and will not self-prime.Consequently,the pump must be installed at an elevation that is below water level when pool or spa is filled;however, if suction line valves are installed,the pump may be closed for priming. Keep vertical distance to a minimum if you choose to mount pump above water level. Pumps with strainer bodies are self-priming but should be mounted as close to the water level as possible or below for ease in priming. General Plumbing FOR SOLVENT WELD CONNECTION Rigid or flexible PVC pipe can be used.Pipe ends should be clean and free of any flash cause by the cutting operation.Be sure that the proper adhesive is used on the type of pipe specified. Note:A primer will assure that adhesive joints are superior.Suregard P-3000 has a purple tracer to qualify in areas where codes specify a primer must be used. Caution:We recommend that you consider climatic conditions when applying adhesives.Certain atmospheric situations,such as high moisture content,make adhesive action of certain glues less effective.Check the manufacturer's instructions. FOR THREADED CONNECTIONS Use only Teflon tape or equivalent on threaded plumbing connections.Other pipe compounds may damage threads.We do not recommend the use of silicone or petroleum based compounds.DO NOT OVERTIGHTEN—HAND TIGHTEN PLUS'/z TURN IS SUFFICIENT. 2 Pump Plumbing Suction pipe should be as large or larger that discharge pipe.Avoid using suction pipe small that pump connection. Keep the piping as straight and short as possible,and of suitable size.Avoid connecting an elbow directly into the pump inlet(use a length of straight pipe to allow a proper entry for the water).Arrange horizontal runs to slope upward to the pump to prevent high spots that could form air pockets.Support the pipe independently so that it places no strain on the pump.Keep as much of the suction line as possible below the water level to reduce priming time.Install valves and unions in the pump suction and return lines to facilitate servicing.Valves are recommended for throttling maintenance if the system is installed below deck level.Suction valves are essential for priming all pumps without strainer bodies installed above water level.Pumps with strainer bodies are self-priming,nevertheless,we recommend the use of check valve in the suction pipe at or below the water level if the suction lift is more that five feet or if the dry suction is more that ten feet long.Keep the valve in the suction line fully open during operation. Electrical Data Refer to information on motor nameplate fo electrical service data.All motors should have fused disconnect switch or circuit breaker.Be sure wire size is sufficient for pump HP and distance from power source.Wiring should be done in accordance with applicable codes by a competent electrician. We recommend the installation of a ground fault circuit interrupter for maximum safety. Pump Start Up Do not operate pump until it has been primed as water acts to cool and lubricate the seal. For pumps without strainer bodies and locator above water,close suction line valve and fill pump with water in order to prime.For pumps with strainer bodies and located above water,prime by removing strainer cover and filling strainer body with water. Pumps located below water level will selfprime if all piping is also below water level.After pump has been primed,energize motor and open all suction and discharge line valves.It may take some time for pump to remove air from suction lines.If no flow is observed in five minutes,stop the motor and re-prime.If the pump fails to operate,check for air leaks. Refer to Trouble Shooting section. After about ten minutes of operation,check the return fittings for air bubbles.A continuous flow of air indicates leaks in suction line.Locate and correct any leaks immediately. CONTROLLING THE OUTPUT Keep the gate valve in the suction line fully open during operation.Should it be necessary to control the output, use a valve in the return line. Caution:Do not retighten strainer Ring-Lok during operation. Caution:Do not operate pump with closed suction or discharge valves. Two-Speed Pumps Two-speed models are recommended in a swimming pool when high speed is needed for maximum filtration at peak periods and whenever turbidity levels are high.At other times,switch to low speed.For backwashing and vacuuming,high speed is required. In spas and hot tubs,use high speed to attain full performance in the hydro-therapy mode.At other times,such as filter/heat cycle mode,use low speed.Low speed provides sufficient flow to activate most spa heaters and 3 provides sufficient flow for filtration. In jetted tubs,use high speed to attain full performance in the hydro-therapy mode and use low speed mode to prime.The below picture shows how to switch between the high speed and low speed. O O F7= a v v O O High speed Low speed ON-OFF Single-Speed Pumps In order to have a safer and quicker start of the swimming pool filtration systems(or pumps),it is very necessa -ry to install ON-FF switch.Without it,every start or shut down need to plug/unplug the power cord,it will cause a lot of safety risks,such as,spark occurs when plug/unplug the power cord and frequent plug/unplug will cause po or contact between plug and socket.The below picture shows how to switch between ON and OFF. allow O O � o $ o v v ° ° O O ON OFF Winterizing filter system,proceed as follows: Consult your dealer for advice on winterizing your 1. If your system does not contain a filter, proceed to equipment if freezing temperatures occur in your step2. locality.His knowledge of your equipment makes him A.For sand filters:BACKWASH for 3 to 5 minutes the best qualified source of information.Follow his and set dial valve to WINTERIZE. recommendations,and if these include draining the B. For cartridge filters: Clean the filter element and 4 store in a dry place. Service&Repair Parts 2. Drain system by loosening drain plugs (drain plugs Refer all service to your local dealer as his will drain without completely removing the plug from knowledge of your equipment makes him the best unit)and/or removing pipe caps. qualified source of information. Order all repair parts through your dealer. Give the following information Water Chemistry when ordering repair parts: A proper and consistent use of chemicals is 1.Unit nameplate data. necessary to maintain clean,sanitary water, prevent a 2.Description of part. spread of germ infection and control the growth of algae which can spoil the appearance and enjoyment Trouble Shooting of your pool or spa. MOTOR DOES NOT START Chlorine is the most commonly used chemical to 1.Disconnect switch or circuit breaker in OFF position. provide clean,sanitary water.Either dry or liquid 2. Fuses blown or thermal overload open. Locked chlorine(calcium or sodium hypochiorite)can be used motor shaft. which should be added daily as it is dissipated by dirt 3.Motor windings burned out. and germs as well as be the sun and wind. 4.Defective starting switch inside single-phase motor It is also important that the correct level of acidity 5.Disconnected or defective wiring or alkalinity of the pool water be maintained.This is 6.Low voltage the pH of your pool with pH 7.0 being neutral. Readings above 7.0 are alkaline and below are acid.A MOTOR DOES NOT REACH FULL SPEED desirable range is 7.2-7.4. 1.Low voltage 2.2 speed model set on low speed Pump Maintenance 3.Motor windings connected for wrong voltage on dual 1.Motors are self-lubricating-no lubrication required. voltage model. 2. Clean hair&lint strainer if you have a strainer body pump. MOTOR OVERHEATS(Protect trips) 3.Visually inspect motor for blockage of air vents on 1.Low voltage motor shell. Remove any debris after breaker off. 2.Motor windings connected for wrong voltage on dual 4.Shaft seals may become worn and must be replaced voltage model. if leakage is observed. 3. Inadequate ventilation PUMP DELIVERS NO WATER Cleaning 1.Pump is not primed Switch power off.Close valves in suction and 2.Closed valve in suction or discharge line return line. Unscrew strainer Ring-Lok 3.Leakage or air into suction system counterclockwise and remove the strainer cover from 4.Impeller clogged hair and lint strainer and lift out strainer basket.Clean LOW PUMP CAPACITY and replace the basket.Take care to seat basket 1.Valve in suction or discharge line partly closed properly.Clean O-Ring and re-lubricate with petroleum 2.Suction or discharge line partly plugged jelly if necessary.Clean O-Ring seats on cover and 3.Suction or discharge line too small strainer.Refit cover and strainer-hand tighten only- 4.Pump running at reduced speed(see above) and open valves.Put pump back into operation. 5.Plugged basket in skimmer or hair and lint strainer Caution:Do not retighten strainer during operation. 6.Dirty filter 7. Impeller clogged 5 8.Wrong rotation(3 phase only) 5.Vacuum hose plugged or too small 6. Pump not supported properly LOW PUMP PRESSURE 1. Pump running at reduced speed(see above) LEAKAGE OF WATER AT SHAFT 2.Wrong rotation(3 phase only) 1.Shaft seal requires replacement 3.Discharge valve or inlet fittings closed too much AIR BUBBLES AT INLEY FITTINGS HIGH PUMP PRESSURE 1. Leakage air into suction line at connections or valve 1. Discharge valve or inlet fittings closed too much stem 2. Return lines too small 2.Cover gasket of hair and lint strainer needs cleaning 3. Dirty filters 3. Restriction in suction line 4.Low water level in pool NOISY PUMP AND MOTOR NOTE:If the recommendations in the Trouble 1.Plugged basket in skimmer or hair in lint strainer Shooting portion of this manual do not solve your 2.Worn motor bearings particular problem(s), please contact your local 3.Valve in suction line partly closed dealer for service. 4.Suction line partly plugged TECHNICAL DATA Model10.75HP P RPM Volte/HZ Amps Remark 72712/72713 HP 3450 115V/60HZ 2.5 72714/72715 HP 3450 115V/60HZ 3.6 72720 HP 3450 115V/60HZ 5 72721 HP 3450 115V/60HZ 5 72728 SPL 3450 115V/60HZ 7.3 72729 P SPL 3450 115V/60HZ 9 72729S 1.OHP SPL 3450 115V/60HZ 9 72730 1.5HP SPL 3450 115V/60HZ 12 Single-speed 72730S 1.5HP SPL 3450 115V/60HZ 12 72742 0.75 HP 3450 115V/60HZ 9.2 72743 1.0 HP 3450 115V/230V/60HZ 11.5/5.7 72744 1.5 HP 3450 115V/230V/60HZ 14/7 72747 1.0 HP 3450 115V/230V/60HZ 11.5/5.7 72748 1.5 HP 3450 115V/230V/60HZ 14.2/7.1 72726 1.0HP SPL 3450/1720 115V/60HZ 10A/3.2A 72727 1.5HP SPL 3450/1720 115V/60HZ 12A/3.6A 72749 0.75 HP 3450/1720 115V/60HZ 10A/3.2A 72750 1.0 HP 3450/1720 115V/60HZ 12A/3.6A Two-speed 72751 1.5 HP 3450/1720 230V/60HZ 7.5A/2.1A 72754 1.0 HP 3450/1720 115V/60HZ 12A/3.6A 72755 1.5 HP 3450/1720 230V/60HZ 7.5A/2.1A 6 Parts Listing:72742/ 72743 1 72744/ 72749 1 72750 1 72751 2 ad O 9 e 10 11 1 c f 8 A n ' 7 e 5 6 c 16 00 17 00 12 3 15 14 Ref.No. Part No. Description CITY 1 647252772000 Cover 1 2 65431042080 o-ring 1 3 647252704001 Basket 1 4 647254201080 Pump housing 1 5 65431032080 o-ring 1 6 647254203080 Diffuser 1 7a 647274271000 Impeller for 72742172749 1 7b 647274371000 Impeller for 72743/72750 1 7c 647254271000 Impeller for 72744172751 1 8 65431075080 o-ring 1 9 647254202080 Pump cover 1 10 65244005000 gasket M8 8 11 65221009000 Screw M8X40 8 12 65028003000 Seal assembly 1 13 65231004106 Nut M8 8 14 65432002080 gasket 1 15 648860105080 Drain plug 1 16 647254205080 Foot insert wfe pump 1 17 647254204080 Mounting foot 1 18a 65023019000 0.75HP motor for72742 1 18b 65023020000 1.OHP motor for 72743 1 18c 65023021000 1.5HP motor for 72744 1 18d 65023087000 0.75HP two-speed motor for 72749 1 18e 65023088000 1.OHP two-speed motor for 72750 1 18f 65023085000 1.5HP two-speed motor for 72751 1 10