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HomeMy WebLinkAboutRuby Insert Install Manual Installation Manual Installation and Appliance Setup INSTALLER: Leave this manual with party responsible for use and operation. OWNER: Retain this manual for future reference. NOTICE: DO NOT discard this manual! A WARNING: Models: FIRE OR EXPLOSION HAZARD RUBY25IN Failure to follow safety warnings exactly RUBY251L could result in serious injury, death, or RUBY301N MAJESTIC GAS-FIRED property damage. • DO NOT store or use gasoline or other flam- RUBY301L C U` US mable vapors and liquids in the vicinity of this RUBY35IN or any other appliance. RUBY351L LISTED What to do if you smell gas - DO NOT try to light any appliance. o - DO NOT touch any electrical switch. DO O - NOT use any phone in your building. ® - Leave the building immediately. - Immediately call your gas supplier from a neighbor's phone. Follow the gas sup- plier's instructions. - If you cannot reach your gas supplier, call the fire department. • Installation and service must be performed o by a qualified installer, service agency, or the gas supplier. This appliance may be installed as an OEM Ave installation in manufactured home (USA only) or mobile home and must be installed in accordance with the manufacturer's HOT GLASS WILL instructions and the Manufactured Home CAUSE BURNS. Construction and Safety Standard, Title 24 M DO NOT TOUCH GLASS CFR, Part 3280 in the United States, or the UNTIL COOLED. Standard for Installation in Mobile Homes, NEVER ALLOW CHILDREN CAN/CSA Z240 MH Series, in Canada. TO TOUCH GLASS. This appliance is only for use with the type(s) A barrier designed to reduce the risk of of gas indicated on the rating plate. This burns from the hot viewing glass is provided appliance is not convertible for use with other with this appliance and shall be installed for gases, unless a certified kit is used. the protection of children and other at-risk individuals. In the Commonwealth of Massachusetts installation must be performed by a licensed plumber or gas fitter. See Table of Contents for location of additional Commonwealth of Massachusetts requirements. Majestic • RUBY251N, RUBY251L, RUBY301N, RUBY301L, RUBY351N, RUBY351L Installation Manual • 2542-980 Rev. K • 4/20 A Safety Alert Key: • DANGER!Indicates a hazardous situation which, if not avoided will result in death or serious injury. • WARNING!Indicates a hazardous situation which, if not avoided could result in death or serious injury. • CAUTION!Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. • NOTICE: Used to address practices not related to personal injury. Table of Contents Installation Standard Work Checklist. . . . . . . . . . . . . . . . . . . . 3 6 Electrical Information 1 Product Specific and Important Safety Information A. General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 B. Wiring Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 C. Installation/Service for Fan . . . . . . . . . . . . . . . . . . . . . . 29 A. Appliance Certification . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 D. Installation/Service for Halogens . . . . . . . . . . . . . . . . . . 30 B. Glass Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 C. BTU Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 7 Gas Information D. High Altitude Installations. . . . . . . . . . . . . . . . . . . . . . . . . . 4 A. Fuel Conversion. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 E. Non-Combustible Materials Specification. . . . . . . . . . . . . . 4 B. Gas Pressure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 F. Combustible Materials Specification . . . . . . . . . . . . . . . . . 4 C. Gas Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 G. Electrical Codes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 D. High Altitude Installations. . . . . . . . . . . . . . . . . . . . . . . . . 33 H. California . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 E. Air Shutter Setting 33 2 Getting Started F. Service/Replace Appliance Gas Valve. . . . . . . . . . . . . . 33 A. Design and Installation Considerations . . . . . . . . . . . . . . . 5 8 Finishing B. Good Faith Wall Surface . . . . . . . . . . . . . . . . . . . . . . . . . . 7 A. Mantel,Wall Projections& Hearth Extensions. . . . . . . . . 34 C. Tools and Supplies Needed . . . . . . . . . . . . . . . . . . . . . . . . 7 B. Hearth Extension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 D. Inspect Appliance and Components. . . . . . . . . . . . . . . . . . 7 3 Appliance / Fireplace Requirements and 9 Appliance Setup Clearances A. Fixed Glass Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 A. Appliance/Decorative Front Dimension Diagrams . . . . . . . 8 B. Remove the Shipping Materials. . . . . . . . . . . . . . . . . . . . 38 B. Minimum Fireplace Opening . . . . . . . . . . . . . . . . . . . . . . 12 C. Clean the Appliance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 D. Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 C. Zero Clearance Wall Extension . . . . . . . . . . . . . . . . . . . . 14 E. Mystic Embers Placement . . . . . . . . . . . . . . . . . . . . . . . . 38 D. Mantel, Wall Projections, &Hearth Extensions . . . . . . . . 16 F. Ember Placement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 E. Hearth Extension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 G. Install the Log Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . 39 4 Installation Preparation H. Install Decorative Front and Surround . . . . . . . . . . . . . . . 45 I. Appliance Break-In. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 A. Cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 J. Heat Management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 B. Flue Damper. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 C. Gas Line. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 10 Reference Materials D. Fireplace Conversion Notice . . . . . . . . . . . . . . . . . . . . . . 19 A. Vent Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 E. Electrical Outlet Box. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 B. Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 5 Installing Vent Pipe and Appliance A. Vent Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 B. Using Vertical Restrictor. . . . . . . . . . . . . . . . . . . . . . . . . . 21 C. Venting Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 D. Connecting to SLP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 E. Connecting Vent Pipe. . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 F. Placing, Securing and Leveling the Appliance 25 G. Installing Termination Cap . . . . . . . . . . . . . . . . . . . . . . . . 26 4 = Contains updated information. 2 Majestic • RUBY251N, RUBY251L, RUBY301N, RUBY301L, RUBY351N, RUBY351L Installation Manual • 2542-980 Rev. K • 4/20 Installation Standard Work Checklist ATTENTION INSTALLER: Follow this Standard Work Checklist This standard work checklist is to be used by the installer in conjunction with, not instead of, the instructions contained in this installation manual. Customer: Date Installed: Lot/Address: Location of Fireplace: Installer: Model (circle one): RUBY251N, RUBY251L, RUBY301N, Dealer/Distributor Phone# RUBY301L, RUBY351N, RUBY351L Serial#: WARNING!Risk of Fire or Explosion!Failure to install appliance according to these instructions could lead to a fire or explosion. Appliance Install YES IF NO,WHY? Verify fireplace is clean and remove/block open damper/modify damper for vent pipe clearance(Section 4). 0 Locate multi-purpose tool (Section 2). Q Appliance is leveled and secured(Section 5.F). Ventina/Chimney Section 5 Exhaust and inlet flex vent pipe are properly formed and routed through existing fireplace damper. Exhaust and inlet flex vent pipe are properly installed to the correct collars, sealed and secured to top slide plate and to the termination cap. Vertical restrictors are properly set(if applicable). 0 Exterior roof flashing installed and sealed. 0 Termination cap installed, secured and sealed to top slide plate. 0 Electrical Section 6 Unswitched power(110-120 VAC) provided to the appliance. 0 Switch wires properly installed. E7 Gas Section 7 Proper appliance for fuel type. Was a conversion performed? E] Leak check performed and inlet pressure verified. E] Verified proper air shutter setting for installation type. Finishina Section 8 Combustible materials not installed in non-combustible areas. Verified all clearances meet installation manual requirements. E] Mantels and wall projections comply with installation manual requirements. 0 Appliance Setup Section 9 All packaging and protective materials removed(inside&outside of appliance). 0 Refractories, logs, media and embers installed correctly. 0 Glass assembly and glass seal plate installed and secured. 0 Accessories installed properly. 0 Surround and decorative front properly installed. See instructions shipped with appliance front. 0 Manual bag and all of its contents are removed from inside/under the appliance and given to party responsible for use and operation. 0 Fireplace warning plate is attached to the existing woodburning fireplace. 0 Remote control is programmed,functions verified using remote control E7 instructions. Started appliance and verified no gas leaks exist. 0 Hearth & Home Technologies recommends the following: • Photographing the installation and copying this checklist for your file. • That this checklist remain visible at all times on the appliance until the installation is complete. Comments: Further description of the issues, who is responsible(Installer/Builder/Other Trades, etc) and corrective action needed Comments Communicated to party responsible by on -+ = Contains updated information. (Builder/Gen. Contractor/) (Installer) (Date) 2542-982B 5/19 Majestic • RUBY251N, RUBY251L, RUBY301N, RUBY301L, RUBY351N, RUBY351L Installation Manual • 2542-980 Rev. K • 4/20 3 1 Product Specific and Important Safety Information A. Appliance Certification D. High Altitude Installations NOTICE.If the heating value of the gas has been reduced, MODELS: RUBY251N, RUBY251L, RUBY301N, these rules do not apply. Check with your local gas utility RUBY301L, RUBY351N, RUBY351L or authorities having jurisdiction. LABORATORY. Underwriters Laboratories, Inc. (UL) When installing above 2000 feet elevation: TYPE: Direct Vent Heater • In the USA: Reduce input rate 4% for each 1000 feet STANDARD:ANSI Z21.88-2017 CSA 2.33-2017 above 2000 feet. • In CANADA:Input ratings are certified without a eduction This product is listed to ANSI standards for"Vented Gas of input rate for elevations up to 4500 feet (1370 m) Fireplace Heaters" and applicable sections of"Gas Burn- above sea level. Please consult provincial and/or ing Heating Appliances for Manufactured Homes and local authorities having jurisdiction for installations at Recreational Vehicles", and "Gas Fired Appliances for elevations above 4500 feet (1370 m). Use at High Altitudes". Check with your local gas utility to determine proper Majestic gas inserts are designed for installations into solid orifice size. fuel masonry or factory built fireplaces that have been in- stalled in accordance with the National, Provincial, State E. Non-Combustible Materials Specification and local building codes. Fireplaces are to be constructed Material which will not ignite and burn. Such materials are of non-combustible materials and, in the absence of local those consisting entirely of steel, iron, brick,tile, concrete, or regional codes, meet criteria of NFPA211.No additional slate, glass or plasters, or any combination thereof. outside air source is required. Materials that are reported as passing ASTM E 136, NOTICE: This installation must conform with local codes. Standard Test Method for Behavior of Materials in In the absence of local codes you must comply with the a Vertical Tube Furnace at 750 °C shall be considered National Fuel Gas Code, ANSI Z223.1-latest edition in non-combustible materials. the U.S.A. and the CAN/CGA B 149 Installation Codes in Canada. F. Combustible Materials Specification Materials made of or surfaced with wood, compressed pa- NOT INTENDED FOR USEAS A PRIMARY HEAT SOURCE. per, plant fibers, plastics, or other material that can ignite This appliance is tested and approved as either supplemen- and burn, whether flame proofed or not, or plastered or tal room heat or as a decorative appliance. It should not be unplastered shall be considered combustible materials. factored as primary heat in residential heating calculations. G. Electrical Codes B. Glass Specifications NOTICE: This appliance must be electrically wired This appliance is equipped with 5 mm ceramic glass. Re- and grounded in accordance with local codes or, in the place glass only with 5 mm ceramic glass. Please contact absence of local codes, with National Electric Code your dealer for replacement glass. ANSI/NFPA 70-latest edition or the Canadian Electric Code CSA C22.1. C. BTU Specifications • A 110-120 VAC circuit for this product must be pro- Maximum Minimum Orifice tected with ground-fault circuit-interrupter protection, Models Input Input Size in compliance with the applicable electrical codes, (U.S.or Canada) BTU/h BTU/h (DMS) when it is installed in locations such as in bathrooms RUBY25IN (NG) (0-2000 FT) 27,000 18,900 40 or near sinks. RUBY251L (0-2000 FT) 25,000 17,500 53 (Propane) H. California RUBY30IN (NG) (0-2000 FT) 32,700 22,890 35 RUBY301L WARNING: This product and the fuels used to (Propane) (0-2000 FT) 32,000 22,400 51 0 operate this product (liquid propane or natural RUBY351N (NG) (0-2000 FT) 35,000 24,500 33 gas), and the products of combustion of such fuels, can RUBY351L expose you to chemicals including benzene, which is (Propane) (0-2000 FT) 35,000 24,500 50 known to the State of California to cause cancer and reproductive harm. For more information go to: www. P65Warnings.ca.gov. 4 Majestic • RUBY251N, RUBY251L, RUBY301N, RUBY301L, RUBY351N, RUBY351L Installation Manual • 2542-980 Rev. K • 4/20 ZGetting Started A. Design and Installation Considerations Multi-Purpose Tool Majestic gas inserts are designed for installations into • See Figure 2.1 for multi-purpose tool functions and solid fuel masonry or UL127 listed factory built fireplaces. features. No additional outside air source is required. • See Figure 2.2 for multi-purpose tool shipping location. Installation MUST comply with local, regional, state and na- • See Figure 2.3 for multi-purpose tool storage location tional codes and regulations.Consult insurance carrier,local options. building inspector, fire officials or authorities having jurisdic- tion over restrictions, installation inspection and permits. Prior to installing the gas insert: GLASS CLIPS • Ensure chimney is constructed of non-combustible materials. • Ensure chimney is clean and in good working order. • Ensure that all chimney cleanouts fit properly to prevent air leakage into chimney. DISENGAGE • Ensure combustible mantel and surround clearances SLIDE PLATE comply with insert requirements. ENGAGE L�SLIDE PLATE • Ensure all joints are properly engaged and the chimney is properly secured. AS SHUT-OFF • Determine minimum fireplace size. See Section 3.A and 3.B. Figure 2.1 Multi-Purpose Tool • Determine gas supply piping requirements. • Determine electrical wiring requirements. • Determine finishing details. • Determine whether optional accessories—devices such as a wall switch or remote control—are desired. Installation and service of this appliance should be performed by qualified personnel.Hearth&Home Technologies recommends HHT Factory Trained or NFI certified professionals. h e a rt h E F REIPLAC E FACTORY TRAINING INSTITUTE' Fuel Your Fire A CERTIFICATION AGENCY Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. For assistance or additional information, consult a qualified service technician, service agency or your dealer. Majestic • RUBY251N, RUBY251L, RUBY301N, RUBY301L, RUBY351N, RUBY351L Installation Manual 2542-980 Rev. K 4/20 5 Multi-Purpose Tool - Shipping Location Multi-Purpose Tool - Storage Options OPTION A Multi-purpose tool can be O stored behind the appliance O front. MULTI-PURPOSE TOOL SHIPPED ZIP- I TIED IN THIS AREA OF / THE APPLIANCE ' MULTI-PURPOSE TOOL NOTE: This is not an option for p all Inside Fit (INFIT) fronts. OPTION B Figure 2.2 Multi-Purpose Tool shipping Location Multi-purpose tool can be stored behind the surround. • Remove multi-purpose tool by cutting and discarding zip-tie. • See Figure 2.3 for multi-purpose tool storage. • See Figure 2.1 for multi-purpose tool features/functions. OPTION C Multi-purpose tool can be stored in appliance manual bag. Figure 2.3 Multi-Purpose Tool Storage Options DO NOT store appliance manual bag in or around the appliance. 6 Majestic • RUBY251N, RUBY251L, RUBY301N, RUBY301L, RUBY351N, RUBY351L Installation Manual • 2542-980 Rev. K • 4/20 B. Good Faith Wall Surface D. Inspect Appliance and Components CEILING Carefully remove the appliance and components from 106 the packaging. °F SURROUND 108°F • The vent system components, decorative fronts and OPENING 110°F 52 IN. surrounds are shipped in separate packages. 115°F 40 IN. •120 If packaged separately, the log set must be installed. °F 125°F 34 IN.40 IN. • Report to your dealer any parts damaged in shipment, 127°F 28 IN. particularly the condition of the glass. 135°F 138 24IN. • Read all of the instructions before starting the instal- 151 °F 22I". lation.Follow these instructions carefully during the °F '$'" installation to ensure maximum safety and benefit. 16 IN. 12IN. WARNING! Risk of Fire or Explosion! Damaged parts I i could impair safe operation. DO NOT install damaged, in- MEASUREMENTS FROM TOP OF THE SURROUND OPENING complete or substitute components. Keep appliance dry. Hearth&Home Technologies disclaims any responsibility for, APPLIANCE SURROUND and the warranty will be voided by, the following actions: • Installation and use of any damaged appliance or vent system component. ®• Modification of the appliance or vent system. •Figure 2.4 Good Faith Wall Surface Temperatures Above Appliance Installation other than as instructed by Hearth & HomeTechnologies. If installing a television (TV) above the appliance, see Improper positioning of the gas logs or the glass door. Section 3 of the appliance Owner's Manual. Installation and/or use of any component part not approved by Hearth & Home Technologies. NOTICE: Temperatures listed above are taken with a Any such action may cause a fire hazard. temperature measuring probe as prescribed by the test standard used for appliance certification. Temperatures on walls or mantels taken with an infrared thermometer WARNING!Risk of Fire, Explosion or Electric Shock! may yield increased temperatures of up to 30 OF or more DO NOT use this appliance if any part has been under depending on the thermometer settings and material water. Call a qualified service technician to inspect the characteristics being measured. Use appropriate finishing appliance and to replace any part of the control system materials that are able to withstand these conditions. For and/or gas control which has been under water. additional finishing guidelines, see Section 8. C. Tools and Supplies Needed Before beginning the installation be sure that the following tools and building supplies are available. Tape measure Pliers Hammer Phillips screwdriver Voltmeter Electric drill and bits (1/4 in.) Gloves Safety glasses Level Reciprocating saw Manometer Flat blade screwdriver Stove cement/Aluminum foil tape 3/16 in.Allen wrench (Rear Leveling Legs) Elongated pressure taps (Recommended) Noncorrosive leak check solution Caulking material (300 OF minimum continuous exposure rating) Majestic • RUBY251N, RUBY251L, RUBY301N, RUBY301L, RUBY351N, RUBY351L Installation Manual 2542-980 Rev. K 4/20 7 3 Appliance / Fireplace Requirements and Clearances A. Appliance/Decorative Front Dimension Diagrams Dimensions are actual appliance dimensions. Use for reference only. For addditional clearances refer to Sections 3.D and 3.E. I A W H� N rl T . - T i G EjJ i E B TOP VIEW c F ELECTRICAL E D ACCESS GAS LINE ACCESS . G FRONT VIEW RIGHT SIDE LEFT SIDE MODEL DIMENSIONS MODEL DIMENSIONS 25 in. 30 in. 35 in. 25 in. 30 in. 35 in. Location Location IN MM IN MM IN MM IN MM IN MM IN MM A 14-5/8 372 19-5/8 499 24-5/8 626 J 5-11/16 144 5-11/16 144 5-11/16 144 B 26-1/8 664 31-1/8 791 36-1/8 918 K 5-7/8 149 5-7/8 149 5-7/8 149 C 22-1/2 572 1 27-1/2 699 1 32-1/2 826 L 9 229 9 1 229 9 229 D 12-7/16 316 15-15/16 405 19-3/8 492 M 8-3/4 222 8-3/4 222 8-3/4 222 E 17-1/16 433 20-3/4 527 24 610 N 2-1/8 54 2-1/8 54 2-1/8 54 F 16-5/8 422 20-1/8 511 23-5/8 600 O 4-1/16 103 4-1/16 103 4-1/16 103 G* 14-1/2 368 1 14-1/2 369 14-1/2 368 P 5-3/4 146 5-3/4 146 5-3/4 146 H 7-5/16 186 9-13/16 249 12-5/16 313 Q 8-3/4 222 8-3/4 222 8-3/4 222 1 15 381 18-15/16 481 21-7/16 545 1 R 2-7/16 62 2-7/16 62 2-7/16 62 *Note: Location G is the appliance depth measurement, for installation depth reference Location E on Figure 3.7. Figure 3.1 Appliance Dimensions 8 Majestic • RUBY251N, RUBY251L, RUBY301N, RUBY301L, RUBY351N, RUBY351L Installation Manual • 2542-980 Rev. K • 4/20 DECORATIVE FRONTS - INSIDE FIT * NOTICE: 112 inch gap must be maintained or components will overheat. F D .E A E F B C -7*G A B C D E F G in. 22-5/8 12-9/16 1-7/8 25-5/8 17 16-1/2 1/2 RUBY25 INFIT-25 mm 575 319 48 651 432 420 13 RUBY30 INFIT-30 in. 27-5/8 16-1/16 1-7/8 30-5/8 20-1/2 20 1/2 mm 702 408 48 778 521 508 13 RUBY35 INFIT-35 in. 32-5/8 19-9/16 1-7/8 35-5/8 24 23-1/2 1/2 mm 829 497 48 905 610 597 13 Figure 3.2 Decorative Front Dimensions-Inside Fit Majestic • RUBY251N, RUBY251L, RUBY301N, RUBY301L, RUBY351N, RUBY351L Installation Manual • 2542-980 Rev. K • 4/20 9 DECORATIVE FRONTS - CLEAN SCREEN *NOTICE: 112 inch gap must be maintained or components will overheat. D A E F g ® C *G A B C D E F G in. 27-3/8 15-1/8 3-1/2 31 20 19-1/2 1/2 RUBY25 CSF125 mm 695 384 89 787 508 495 13 in. 32-3/8 18-5/8 3-1/8 36 23-1/2 23 1/2 RUBY30 CSF130 mm 822 473 79 914 597 584 13 RUBY35 CSF135 in. 37-3/8 22-1/8 3-1/8 41 27 26-1/2 1/2 mm 949 562 79 1041 686 673 13 Figure 3.3 Decorative Front Dimensions-Clean Screen 10 Majestic • RUBY251N, RUBY251L, RUBY301N, RUBY301L, RUBY351N, RUBY351L Installation Manual • 2542-980 Rev. K 4/20 DECORATIVE FRONTS - CONTEMPORARY ARCH *NOTICE: 112 inch gap must be maintained or components will overheat. D A ❑ ❑ E F g ❑ ❑ ❑ ❑ *G A B C D E F G in. 24-1/16 12 3-7/8 31 20 19-1/2 1/2 RUBY25 CASF125 mm 610 305 98 787 508 495 13 in. 29-1/16 15-3/8 3-7/8 36 23-1/2 23 1/2 RUBY30 CASF130 mm 738 391 98 914 597 584 13 in. 34-1/16 18-7/8 3-7/8 41 27 26-1/2 1/2 RUBY35 CASF135 mm 865 479 98 1041 686 673 13 Figure 3.4 Decorative Front Dimensions-CONTEMPORARY ARCH Majestic • RUBY251N, RUBY251L, RUBY301N, RUBY301L, RUBY351N, RUBY351L Installation Manual • 2542-980 Rev. K • 4/20 11 B. Minimum Fireplace Opening • The metal floor of the solid fuel firebox may be removed to facilitate the installation of the insert. Minimum fireplace opening requirements for a standard 3/4 inch deep surround are shown in Figure 3.7. For smaller • A metal lip protuding above the hearth pad of the solid openings, a custom surround is available. fuel firebox may be removed. See Figure 3.7. WARNING! Risk of Fire or Burns! Provide adequate clearance around air openings and for service access. Due to high temperatures,the appliance should be locat- ed out of traffic and away from furniture and draperies. ACCEPTABLE For Installation into a Zero Clearance Wood burning fire- TO REMOVE place: • The brick (refractory), glass doors, screen rails, screen mesh and log grates can be removed from a factory built firebox in orderto gain minimum gas insert opening requirements. • Any smoke shelves,shields and baffles may be removed from the factory built firebox if attached with mechanical fasteners. HEARTH PAD SIDE VIEW Figure 3.7 Solid Fuel Firebox • Cutting of any sheet metal parts of the fireplace in which the gas fireplace insert is to be installed is prohibited, except the floor and front lip as tested for and as noted above. • A minimum 1/4 inch gap from the bottom of the appliance to the metal floor of the solid fuel firebox is REQUIRED. See side view in Figure 3.6. • Manufactured gas inserts can be installed as a zero clearance wall extension appliance. See Section 3C for o clearance detail. MINIMUM 1/4 IN.REQUIRED COMBUSTIBLE FLOOR UNDERNEATH APPLIANCE Figure 3.5 Solid Fuel Floor Clearance • The appliance may not be placed directly on the base of • the outer wrap, a 1/4 inch airspace MUST be provided between the insert and the floor of the outer wrap. Use the leveling legs to raise the insert a minimum of 1/4 inch. The original fireplace may never be returned to solid fuel in this condition. The sidewalls and top structure of the firebox may not be altered with the exception of removable baffles and dampers. 1/2 in. T � Figure 3.8 Minimum Required 1/2 in.Gap NOTICE: 112 inch gap must be maintained or components will overheat. 12 Majestic • RUBY251N, RUBY251L, RUBY301N, RUBY301L, RUBY351N, RUBY351L Installation Manual • 2542-980 Rev. K • 4/20 TOP VIEW SIDE VIEW r —F - c E D 7/8 in. ® ® ® F (Standard) 2 in. (Deep) MINIMUM FIREBOX OPENING 25 inch 30 inch 35 inch Location Inches Millimeters Inches Millimeters Inches Millimeters A Opening Width-Rear 15-1/8 384 20-1/8 511 25-1/8 638 B Opening Width-Front 26-5/8 676 31-5/8 803 36-5/8 930 C Opening Height-Front 17-5/16 439 21 533 24-1/4 616 D Opening Height-Rear 15-1/4 387 19-3/16 487 21-11/16 551 E* Unit Opening Depth 15 381 15 381 15 381 F Venting Depth -Front 7-5/8 194 7-5/8 194 7-5/8 194 Note: Dimensions assume 1/4 inch clearance on all sides. Note: If exhaust collar on insert and fireplace damper do not line up, add 4 inches(102 mm)to minimum fireplace height for bends in vent pipe. 2 INCH DEEP SURROUND MINIMUM FIREBOX OPENING 25 inch 30 inch 35 inch Location Inches Millimeters Inches Millimeters Inches Millimeters B Alternate Opening Width-Front 26 660 31 787 36 914 C Alternate Opening Height-Front 17-5/16 440 21 533 24-1/4 616 E Alternate Unit Opening Depth 14 356 14 356 14 356 Note: 2 inch deep surrounds, in medium size black finish have been created as standard accessory. Sku Names: MI30-4230D-13K, MI35-4432D-BK *Unit depth is measured to the back of the surround to give the depth needed for installation. In addition to these dimensions, also reference Section 3.D and 3.E.. Figure 3.9 Firebox Opening-Standard Surround-3/4 in. Custom Surrounds Custom surrounds are available. See your dealer for information. Standard surrounds are 3/4 inches deep. Custom surrounds are available up to 3 inches deep. A 3 inch deep surround would reduce the unit opening depth (E*) by 2-1/4 inches (3 in. - 3/4 in. = 2-1/4 in). On Site Custom Surrounds On site custom surrounds are available. See your dealer for information. On site custom surrounds are flush and have no depth. A flush surround would increase the unit opening depth (E*) by 3/4 inch. Majestic • RUBY251N, RUBY251L, RUBY301N, RUBY301L, RUBY351N, RUBY351L Installation Manual • 2542-980 Rev. K • 4/20 13 C. Zero Clearance Wall Extension UNIT X Y Surrounds MUST overlap wall extension. (min) (min) 25 in. 31 52 A non-combustible wall extension can be used to cover I 30 in. 33-1/2 56 an existing masonry surface. Wall extensions are typically Y I �oy� 35 in. 36 60 used to improve cosmetics. I °M%'ST e� 1 I roF , WARNING! Risk of Fire! Comply with all minimum clear- ances to combustibles as specified. Framing or finishing material closer than the minimums listed must be construct- FLOOR ed entirely of noncombustible materials (i.e., steel studs, concrete board, etc). Combustible facings must not extend behind the insert X- Minimum-measure from �� 9' center of firebox opening. x surround. See Section 1.E and 1.F. Y- Minimum-measure from the bottom of the appliance. Non-Combustible Materials Specification Figure 3.11 Non-Combustible Facing Requirement F Material which will not ignite and burn. Such materials are those consisting entirely of steel, iron, brick,tile, concrete, WALL EXTENSION slate, glass or plasters, or any combination thereof. I` Materials that are reported as passing ASTM E 136, EXISTING MASONRY WALL Standard Test Method for Behavior of Materials in a Vertical Tube Furnace at 750 °C. NEW WALL I \ FACE UNIT X Y (min) (min) I I \ 25 in. 31 52 I > I 30 in. 33-1/2 56 y I 60 WALL EXTENSION 35 in. 1 36 I I I\ FLOOR � I I \ EXISTING MASONRY WALL NON-COMBUSTIBLE ZONE I NEW WALL FACE Figure 3.12 Non-Combustible Framing/Facing Requirement Facing and/or finishing materials must not interfere with air flow through decorative fronts. YI Kok%* Facing and/or finishing materials must never overhang into the glass opening. �2ONF 12o�Q Observe all clearances when applying combustible materials. I FLOOR I Maximum depth of wall extension is 12 inches. This may be limited by the flex pipe's ability to connect to the I I starting collar. X- Minimum-measure from x� Covering combustible materials with non-combustible center of firebox opening. I materials does not qualify material as non-combustible. Y- Minimum-measure from the bottom of the appliance. WARNING! Risk of Fire! DO NOT apply combustible materials beyond the minimum clearances. Comply with Figure 3.10 Non-Combustible Framing Requirement all minimum clearances to combustibles as specified in this manual. Overlapping materials could ignite and will interfere with proper operation of decorative fronts. 14 Majestic • RUBY251N, RUBY251L, RUBY301N, RUBY301L, RUBY351N, RUBY351L Installation Manual • 2542-980 Rev. K • 4/20 Painting If desired finishing includes a painted wall, a high-quality 100% acrylic latex paint with a high-quality latex primer STEEL STUD VIEW SIDE VIEW base coat are recommended around the appliance to limit discoloration. Oil-based or standard acrylic paints may MASONRY be more prone to discoloration due to heat exposure. 12 1n. WALL MAXIMUM �— Drywall Joint-Crack Prevention and Repair FACING Drywall joints around the fireplace will be affected by ex- posure to elevated temperatures, along with other envi- ronmental, structural factors due to new construction, and methods used to install and finish the drywall. If a crack STEEL STUD does emerge adjacent to the fireplace, it can be perma- END VIEW nently repaired by filling it with a paintable latex caulk, followed by repainting. SEAL TRANSITION Some movement of the screws used to secure the non- combustible board to the appliance/surround framing is expected. If a blemish begins to show over a screw head, sand the surface to remove the blemish and repaint. NOTE: Concealed sections of 3 in.flex pipe must be contained inside existing masonary fireplace flue vent or installed into an existing wood burn- ing vent system. Figure 3.13 Transition Sealing Detail for Wall Extensions(Side View) Wall Extension Wall extension must be sealed to existing masonry wall. See Figure 3.13. Framing studs may not sit flush against existing masonry wall. In order to keep heat from escaping behind the wall this transition must be sealed. • Seal with a high temperature silicone 300 T. and /or • Packing insulation into voids between the masonry wall and steel studs is acceptable. Note: Combustible materials may be used to seal wall extension to existing masonry wall as long as it is out- side the non-combustible zone. Majestic • RUBY251N, RUBY251L, RUBY301N, RUBY301L, RUBY351N, RUBY351L Installation Manual 2542-980 Rev. K 4/20 15 D. Mantel, Wall Projections, & Hearth Mantels or Wall Projections - Non-Combustible Extensions WARNING! Risk of Fire! Comply with all minimum clear- ances to combustibles as specified. Framing or finishing E 12 in. material closer than the minimums listed must be construct- ed entirely of noncombustible materials (i.e., steel studs, concrete board, etc). 1/4 in.gap 6 in. Clearance to combustible material under the insert is 114 12 in. inch (6 mm). -B • Use leveling legs to raise insert minimum 114 inch (6 mm)above combustible material or outer wrap of factory built firebox. SURROUND Combustible facings must not extend behind the insert OPENING surround. For non-combustible material specifications *SEE TABLE refer to Section 1.E and 1.F. 1 or 2 Mantel Legs or Wall Projections Combustible ® Note: Measurement is taken from top of the surround TOPVIEW opening. = m Figure 3.16 Minimum Vertical and Maximum Horizontal x x W Dimensions-Non-Combustible 114 in.GAP INTERIOR WALL ® ® Unit Size Surround A B Model 2 in. ain. M125-3523 17-15/16 in. 6-1/16 in. bin. `— 25 in. M125-3726 18-15/16 in. 9-1/16 in. 12 in. M125-3928 19-15/16 in. 11-1/16 in. 18in. M130-4027 20-7/16 in. 6-9/16 in. 30 in. M130-4230 21-7/16 in. 9-9/16 in. SURROUND OPENING M130-4432 22-7/16 in. 11-9/16 in. MANTEL LEG OR WALL PROJECTIONS M135-4229 21-7/16 in. 5-1/16 in. 35 in. M135-4432 22-7/16 in. 8-1/16 in. ® Non-Combustible L M135-4832 24-7/16 in. 8-1/16 in. TOP VIEW Table 1 Mantel Leg or Wall Projection Minimum Dimension = m needed when Installing a Standard Surround x x w = INTERIOR WALL 1/4in.Gap Unit Size Front Model A B zin. T INFIT 14-5/16 in. 1-1/4 in. ain. 25 in. I�'A 6 in. CSFI, CASFI 16-1/16 in. 2-1/2 in I 'SEE TABLE INFIT 16-13/16 in. 1-1/4 in. I 1 or 12in. 30 in. CSFI, CASFI 18-9/16 in. 2-1/2 in 18 in. INFIT 19-5/16 in. 1-1/4 in. 35 in. CSFI, CASFI 21-1/16 in. 2-1/2 in I Table 2 Mantel Leg or Wall Projection Minimum Dimension SURROUND OPENING needed when Installing a Custom Surround. Front Model MANTEL LEG OR WALL PROJECTIONS Determines the Minimum Size of the Custom Surround Figure 3.14 Clearances to Mantel Legs or Wall Projections Note:All numbers in Tables 1 and 2 include the 1/4 in. gap on (Acceptable on both sides of surround opening) surround edge. 16 Majestic • RUBY251N, RUBY251L, RUBY301N, RUBY301L, RUBY351N, RUBY351L Installation Manual • 2542-980 Rev. K • 4/20 Mantels -Combustible E. Hearth Extension 12 in. • 12 in. 1/2 in. Measurement to bottom Measurement of appliance: from surround opening. =29-1/4 in. (25") =32-3/4 IN. (30") =36-1/4 IN. (35^) Figure 3.17 Minimum Required 1/2 in.Gap to Bottom of Front • All flooring and hearth material must remian below the bottom of the surround. See Figure 3.18. ® V • Combustible flooring may be located in front of the appliance. Exception - no vinyl/adhesive flooring. Figure 3.16 Minimum Vertical and Maximum Horizontal See Figure 3.19. Dimensions-Combustible • 1/2 inch gap under the bottom of the front must be maintained. See Figure 3.17. • A minimum 1/4 inch gap from the bottom of the appliance to the metal floor of the solid fuel firebox is REQUIRED. See side view in Figure 3.20. • Combustible flooring underneath the appliance is acceptable with a 1/4 inch gap. See Figure 3.20. SURROUND SURROUND YES NO 0 ® O at Flooring& Hearth Material Flooring&Hearth Material Flooring& hearth material must remain below the bottom of surround Figure 3.18 Flooring&Hearth Material Majestic • RUBY251N, RUBY251L, RUBY301N, RUBY301L, RUBY351N, RUBY351L Installation Manual 2542-980 Rev. K • 4/20 17 i i , , xx� Y � , NO VINYL ADHESIVE FLOORING Figure 3.19 Hearth-Combustible Material Exception Vinyl/Adhesive Flooring -Minimums Appliance Size Depth (X) Width (Y) 25 in. 16 in 25-3/4 in. 30 in. 16 in 30-3/4 in. 35 in. 16 in 35-3/4 in. SIDE VIEW O MINIMUM 1/4 IN.REQUIRED COMBUSTIBLE FLOOR UNDERNEATH APPLIANCE Figure 3.20 Solid Fuel Floor Clearance 18 Majestic • RUBY251N, RUBY251L, RUBY301N, RUBY301L, RUBY351N, RUBY351L Installation Manual 2542-980 Rev. K 4/20 4 Installation Preparation Prepare the existing solid fuel masonry or factory built D. Fireplace Conversion Notice non-combustible firebox for installation. The fireplace conversion notice is included in the appliance A. Cleaning manual bag. Permanently attach the label with the follow- ing warning to the inside lower back of the fireplace firebox Prior to installing the gas insert: into which the insert is being installed.Silicone or mechani- • Ensure that the woodburning fireplace cavity is clean cal fasteners may be required to properly secure the label. and free of ash, soot, and other debris. WARNING! Risk of Fire! This fireplace has been con- B. Flue Damper vented for use with a gas fireplace insert only and cannot be used for burning wood or solid fuels unless all original Fully lock the solid fuel fireplace's flue damper in the open parts have been replaced, and the fireplace re-approved position, OR completely remove it. by the authority having jurisdiction. C. Gas Line E. Electrical Outlet Box Note: If the factory built fireplace has no gas access hole An outlet box may be installed in a bottom back corner of provided, an access hole of 1 inch (25 mm) diameter or the existing solid fuel masonry or factory built fireplace less may be drilled through the lowersides or bottom of the to power the appliance. Each unit ships standard with a firebox in a proper workmanship-like manner.This access cord assembly to permit blowers or other optional acces- hole must be plugged with non-combustible insulation after sories to be used. The accessories plug into the new out- the gas supply line has been installed. let box or may be routed out onto the hearth to a nearby • Install gas line to the factory provided flex line. See outlet. Figure 4.1. • Check local codes and gas line sizing requirements following NFPA54. See Section 7. NOTICE:DO NOT wire 110-120 VAC to wall switch. • It is recommended that extra length of gas line be installed within the existing wood burner or masonry fireplace to allow removal ofthe insert for future servicing RECOMMENDED needs. ELECTRICAL OUTLET LOCATIONS rrAPPLIANCE co r 9g Figure 4.2 Electrical Outlet Detail � I .9 Iffige Appliance Cord Length (approximate) Appliance Size Left Side Right pp Side 25 in. 10 ft. 6 in. 8 ft. — 30 in. 10 ft. 3 in. 7 ft. 6 in. 35 in. 10 ft. 7 ft. Figure 4.1 Majestic RUBY251N, RUBY251L, RUBY301N, RUBY301L, RUBY351N, RUBY351L Installation Manual • 2542-980 Rev. K • 4/20 19 5 Installing Vent Pipe and Appliance A. Vent Limits CAUTION/ALL ventspecifications MUSTbe followed. The abbreviations listed in this vent table key are used in This product is tested and listed to these specifications. the vent diagrams. Appliance performance will suffer if specifications are not followed. Description Minimum Vertical Run Length 10 ft. Maximum Vertical Run Length 50 ft. WARNING! Risk of Fire/Explosion/Asphyxiation! Do BE SURE SLIDE NOT connect this gas appliance to a chimney flue serving PLATE SCREW IS a separate solid fuel or gas burning appliance. FULLY TIGHTENED. • Could impair safe operation of this appliance or other appliances connected to the flue. • Vent this appliance directly outside. COLLAR SLIDE PLATE ASSEMBLY • Use separate vent system for this appliance. INSTALLED. O TERMINATION IM '/CAP O O INLET AIR STARTING COLLAR INLET ® �� COLLAR N-EXHAUST COLLAR COLLAR SLIDE PLATE ASSEMBLY EXHAUST EXHAUST STARTING COLLAR AIR VENT PIPE V=10 FT.MINIMUM 50 FT.MAXIMUM MULTI-PURPOSE TOOL (SEE FIGURE 2.1) O ®� INLET AIR STARTING COLLAR �O INLET AIR VENT PIPE COLLAR SLIDE PLATE ASSEMBLY NOTE: TO ACHIEVE OPTIMUM PERFOR- EXHAUST STARTING COLLAR 0 MANCE OF INSERT,MINIMIZE OR AVOID BENDS IN EXHAUST VENT PIPE. Figure 5.1 20 Majestic • RUBY251N, RUBY251L, RUBY301N, RUBY301L, RUBY351N, RUBY351L Installation Manual 2542-980 Rev. K • 4/20 B. Using Vertical Restrictor When 20-25+ feet of vertical venting is used, vertical / o restrictors will need to be adjusted. See Figure 5.2 and a 11 212,i 5.3. JL C3 A o O O o TERMINATION CAP INLET c COLLAR XHAUST O COLLAR 0 0 EXHAUST AIR VENT PIPE V= 10 FT.MINIMUM Eill 50 FT.MAXIMUM RESTRICTOR DOORS FRONT VIEW SHOWS RESTRICTORS IN THE OPEN POSITION AND BENT AT 90' Figure 5.3 Firebox Baffle `- INLET AIR To open restrictors, push the restrictor doors upward. VENT PIPE The restrictor doors should be bent at a 90°. See Figure 5.3. NOTE: TO ACHIEVE OPTIMUM PERFOR- Opening restrictors will help reduce cold start or sooting MANCE OF INSERT,MINIMIZE OR AVOID issues (cycling). BENDS IN EXHAUST VENT PIPE. Appliance -25 in. & 30 in. Figure 5.2 Min./Max.Venting Requirement 10 ft. -25 ft. No adjustment needs to be done. V= 26 ft. -35 ft. Open 1 restrictor opening. 36 ft. -50 ft. Open both restrictor openings. Appliance -35 in. 10 ft. -20 ft. No adjustment needs to be done. V= 21 ft. -35 ft. Open 1 restrictor opening. 36 ft. -50 ft. Open both restrictor openings. Majestic • RUBY251N, RUBY251L, RUBY301N, RUBY301L, RUBY351N, RUBY351L Installation Manual • 2542-980 Rev. K • 4/20 21 C. Venting Components To prevent odors and cold air drafts, it maybe necessary to CAUTION! Risk of Cuts/Abrasions/Flying Debris. place non-combustible insulation or field fabricated metal Wear protective gloves and safety glasses during instal- plates around the vent pipe flues as they go through the lation. Sheet metal edges are sharp. damper. The vertical vent termination system installed on this model includes: Note: The LINK-DV4-30B and LINKSQ-DV4-30 systems • One length of 3-inch flexible vent pipe for exhaust air REQUIRE this insulation. (included with vent kit). • One length of 3-inch flexible vent pipe for combustion air (included with vent kit). • One vertical termination cap (included with vent kit). Masonry Factory Built LINK-DV30B Wood Burning LINKSQ-DV30 Installation* LINK-DV30B LINK-DV4-3013 LINKSQ-DV30 LINKSQ-DV4-30 Installation* Installation** OPTIONAL LINK-ZC-ADPB 7 1� � d� FOR USE WITH CLASS A WOODBURNING PIPE \ TERMINATION \y CAP Remove 18 inch x 18 inch flashing on cap by removing EXHAUST EXHAUST 3 screws. Connect both the AIR AIR LINK-ZC-ADPB to Class A Pipe and the termination cap VENT PIPE VENT PIPE to the LINK-ZC-ADPB with self tapping screws. FORS Note: Untwist the pipe while extend- Note: Untwist the ing it,to achieve pipe while extend- WARNING: full 30'length. /r ing it,to achieve DO NOT BLOCK full 30'length. THIS PIPE END! OR LINK-DV4-30B LINKSQ-DV4-30 Installation** INLET AIR INLET AIR PTIONAL LINK-ZC-ADPB VENT PIPE VENT PIPE OR USE WITH CLASS A WOODBURNING PIPE y *LINK-DV30B/LINKSQ-DV30:This installation may perform better and allow less cold air infiltration in negative pressure settings. **LINK-DV430B/LINKSQ-DV4-30: • This installation may be more susceptible to cold air infiltration and the effects of negative pressure on the appliance's performance. •Depending on the chimney cleanliness,consider using the full length intake so as to lessen the possibility of sense rod contamination and flame rectification issues. Figure 5.4 22 Majestic • RUBY251N, RUBY251L, RUBY301N, RUBY301L, RUBY351N, RUBY351L Installation Manual • 2542-980 Rev. K 4/20 D. Connecting to SLIP This appliance is listed for use with LINK-DV systems Terminating horizontally is not allowed. and components only. It is permissible to extend venting above existing chimney (within specified maximum ver- Vertical terminations are measured to top of chimney. tical limits) using SLP series 6-5/8 inch gas direct-vent pipe. Connection is made using DV-46DVA-GK. SLP-TVHW Must adhere to pipe clearances. r' SLP • SLP 6-5/8 0 INLET AIR VENT PIPE _ COLINEAR TO COAXIAL ADAPTER DV-46DVA-GK Flex Min SLP 5ft. 8ft. 6ft. 7ft. 7 ft. 6 ft. EXHAUST AIR VENT PIPE 8ft. 5ft. 9 ft. 4 ft. LINK-DV30B/LINKSQ-DV30: This installation 10 ft. N/A 3 in may perform better and allow less cold air in- filtration in negative pressure settings. Flex xx LINK-DV430 B/LINKSQ-DV4-30: NOTE: 3 in. sections This installation may be more susceptible to cold air infiltration and the effects of negative of flex pipe must be pressure on the appliance's performance. enclosed to existing masonary fireplace flue Depending on the chimney cleanliness, vent or installed into an consider using the full length intake so existing wood burning — as to lessen the possibility of sense rod _— contamination and flame rectification vent system. _ __ _- issues. Four 45 degree elbows can be used in the vertical section of SLP venting to avoid structural members such as floor joist or trusses. Maximum total vent run is 50 ft. 90 degree elbows may NOT be used. Up to four 45 degree elbows may be used as long as the minimum venting requirements are met per the above chart. Figure 5.5 Optional SLP Venting Configuration-Vertical Termination Majestic • RUBY251N, RUBY251L, RUBY301N, RUBY301L, RUBY351N, RUBY351L Installation Manual • 2542-980 Rev. K • 4/20 23 E. Connecting Vent Pipe Reference instructions in the termination kit. • Install the 3 in. flexible vent pipe(s) down through the chimney. • Secure the exhaust flexible vent pipe to the exhaust starting collar on top of the appliance with three screws. See Figure 5.1. For best results in cold climate be sure 3 in. flex is flush and tight to the collar slide plate assembly. Seal with stove cement or aluminum foil tape. Do not use silicone. • Use 3 screws to attach the section of inlet air vent to the inlet air starting collar on the collar slide plate assembly. See Figure 5.1. NOTE: The collar slide plate assembly may be removed from appliance to aid installation and service. For best results in cold climate be sure 3 in. flex is flush and tight to the collar slide plate assemby. Seal with stove cement or aluminum foil tape. Do not use silicone. CUT AND BEND FLASHING AS NEEDED TO FIT CHIMNEY SEALANT ADHESIVE a a Figure 5.6 • Trim chimney top plate to minimize excess overhang or bend over flue tile. See Figure 5.6. • Place 3/8 inch bead of 300 OF minimum continuous exposure rating silicone on flue tile top. 24 Majestic • RUBY251N, RUBY251L, RUBY301N, RUBY301L, RUBY351N, RUBY351L Installation Manual 2542-980 Rev. K 4/20 F. Placing, Securing and Leveling the Appliance WARNING! Risk of Explosion/Combustion Fumes! Connect vent sections per installation instructions. • Connect exhaust vent pipe ONLY to exhaust starting NOTE: Use Allen bolts to collar and termination cap center collar adjust rear level legs. • Connect inlet air vent ONLY to inlet air collar on appliance and either the termination cap inlet air collar OR terminate within chimney. • DO NOT allow vent to sag below connection point to appliance. RAISE • Install insert (without surround attached) into existing , fireplace while pulling collar slide plate assemby forward. • Install gas line into hole provided on side. See Figure 5.7. 3116 in. • Secure collar slide plate assemby to appliance by ALLEN BOLT securing with #8 screw. See Figure 5.1. 3116 in. , ALLEN BOLT o • Level the appliance from side to side and front to back. Adjust leveling legs to desired vertical position so appliance is level. Use the leveling bolts included with the manual bag. • Position any excess flexible vent pipe back up into chimney without sagging. Twist and push flex vent together to shorten. ° • Attach surround. Follow instructions for surround GAS LINE installation included with the front. ACCESS • Push insert into the opening so that it tightly overlaps the fireplace opening. WARNING! Risk of Fire! Only an approved Hearth & ° Home Technologies surround may be used to cover inte- 2 in. 1 2 in. gral grills on solid fuel burning fireplaces. No other com- ponents such as shrouds, sheetmetal plates, etc., may be used to seal off vents. REDUCE GAP W WARNING! Risk of Explosion! Failure to position the ABOVE SURROUND A parts in accordance with these diagrams or failure to use L only parts specifically approved with this appliance may L result in property damage or personal injury. LOWER REAR LEVEL LEGS TO REDUCE GAP ABOVE SURROUND O all FLOOR Figure 5.7 Leveling Leg Detail Majestic • RUBY251N, RUBY251L, RUBY301N, RUBY301L, RUBY351N, RUBY351L Installation Manual • 2542-980 Rev. K • 4/20 25 G. Installing Termination Cap A WARNING Fire Risk. Maintain vent clearance to combustibles as specified. • DO NOT pack airspace with insulation or other materials. Failure to keep insulation or other materials away from vent pipe may cause overheating and fire. CAUTION! Risk of Cuts/Abrasions/Flying Debris. Wear protective gloves and safety glasses during instal- lation. Sheet metal edges are sharp. For installation of termination cap see minimum vent heights for various pitched roofs. See Figure 5.8. HORIZONTAL OVERHANG 2 FT. 20INCHES MIN. VERTICAL MIN. WALL LOWEST DISCHARGE OPENING GAS DIRECT VENT TERMINATION CAP X 12 ROOF PITCH IS X112 H(MIN.)-MINIMUM HEIGHT FROM ROOF TO LOWEST DISCHARGE OPENING Roof Pitch H(Min.)Ft. Roof Pitch H(Min.) Ft. Flat to 6/12....................1.0" Over 11/12 to 12/12.......4.0 Over 6/12 to 7/12........1.25" Over 12/12 to 14/12.......5.0 Over 7/12 to 8/12..........1.5" Over 14/12 to 16/12.......6.0 Over 8/12 to 9/12..........2.0" Over 16/12 to 18/12.......7.0 Over 9/12 to 10/12........2.5" Over 18/12 to 20/12.......7.5 Over 10/12 to 11/12.....3.25 Over 20/12 to 21/12.......8.0 H minimum may vary depending on regional snowfall. Refer to local codes. Figure 5.8 Minimum Height from Roof to Lowest Discharge Opening 26 Majestic • RUBY251N, RUBY251L, RUBY301N, RUBY301L, RUBY351N, RUBY351L Installation Manual 2542-980 Rev. K 4/20 6 Electrical Information A. General Information Appliance Cord Length (approximate) WARNING!Risk of Shock or Explosion!DO NOT wire Appliance Size Left Side Right Side 110-120 VAC to the valve or to the appliance wall switch. Incorrect wiring will damage controls. 25 in. 10 ft. 6 in. 8 ft. NOTICE: This appliance must be electrically wired 30 in. 10 ft. 3 in. 7 ft. 6 in. and grounded in accordance with local codes or, in the 35 in. 10 ft. 7 ft. absence of local codes, with National Electric Code ANSI/NFPA 70-latest edition or the Canadian Electric Code CSA C22.1. Electrical Service and Repair • This appliance comes with a 110-120 VAC cord WARNING! Risk of Shock! Label all wires prior to dis- assembly. This is required for proper operation of the connection when servicing controls. Wiring errors can appliance(IntelliFireTm Touch Ignition). An outlet box may cause improper and dangerous operation. Verify proper be installed in a bottom back corner of the existing solid operation after servicing. fuel masonry or factory built fireplace to plug in the cord WARNING!Risk of Shock!Replace damaged wire with assembly, or the supplied power cord may be routed out type 105°C rated wire. Wire must have high temperature onto the hearth to a nearby outlet. insulation. • A 110-120 VAC circuit forthis product must be protected • Refer to Service Parts section of appliance Owner's with ground-fault circuit-interrupter protection, in Manual for replacement part information. compliance with the applicable electrical codes, when it is installed in locations such as in bathrooms or near sinks. Reset Switch • Low voltage and 110-120 VAC voltage cannot be shared • A reset switch is included with the appliance surround within the same wall box. and should be attached to the side of the surround. See • In some instances,the spark ignition of the fireplace may Installation instructions shipped with the appliance front. cause intermittent, non-damaging, interference during • Reset switch must be installed and in the "ON" position the lighting sequence with a TV plugged into the same for appliance to operate. circuit. It is recommended that the fireplace and TV use different circuits to mitigate the interference potential. If interference is occurring on the same circuit, the use of surge protectors may help alleviate the interference. NOTICE: DO NOT wire 110-120 VAC to wall switch. RECOMMENDED ELECTRICAL OUTLET LOCATIONS co to g Q g APPLIANCE Figure 6.1 Electrical Outlet Detail Majestic • RUBY251N, RUBY251L, RUBY301N, RUBY301L, RUBY351N, RUBY351L Installation Manual 2542-980 Rev. K 4/20 27 B. Wiring Requirements IntelliFire TM Touch Ignition System Wiring WARNING!Risk of Shock or Explosion!DO NOT wire IPI controlled appliance power cord to a switched circuit. Incorrect wiring will override IPI safety lockout. • Refer to Figure 6.2, IntelliFireTM Touch (IPI) Wiring Diagram. • This appliance is equipped with an IntelliFire control valve which operates on a 6 volt system. • Ensure the 6 volt transformer is plugged into the supplied cord assembly to supply powerto the unit OR install 4 AA cell batteries (not included) into the battery pack before use. • Reset switch must be installed and in the "ON" position for appliance to operate. I FT-RC400 FLAME REMOTE SENSE IGNITER 2550-013 ING) CONTROL 2550-014(LP) TO POWER CORD 110-120 VAC 2326-131 2206-299 n 6V TRANSFORMER MODULE RESET SWITCH J®� PLUG (LOCATED ON SURROUND) WIRE ASSEMBLY 2159-310 "Reset switch must be installed and in the"ON"position for I o z1793oo TO POWER appliance to operate. I PAW CORD 110-120 VAC I S 1 2326-152 I BACK VIEW Avlw POWER CORD 1 FT-RC150 2201-024 I WIRELESS 2326-130 2326-150 WALL SWITCH (OPTIONAL) F .- - - — - - - - - - TOPVIEW SIDE RF MODULE VIEW 2326-120 FRONT VIEW FAN 110-120 VAC GFK-160A 2166302(NG) r — — — — — — — — — — — — — — i 2166303(LP) 6 PIN kBK I LIGHT WIRE GREENED I ASSEMBLY ORANGE (MAIN) 326-132 I 2532-017 (PILOT) I I BATTERY PACK— — — — — — I RED I I 1 I I BRN BLK SPUTTER 1 BLK I (OPTIONAL) APPLIANCE 2187-198 1 2326-134 I I ON/OFF I I 1 CONTROL I I I I 1 0 o (OPTIONAL) 1 I I I BRN I I I BLK I I I 1 I I HALOGEN BULBS(X 2) 1 o yi-O I I 2201-150 1 1 WSK-21-W 1 I NOT AN OPTION WITH 25 in.MODELS I r - - - - - - - - - - - - - - - 1 L - - - - - - - - - - - - - - J Figure 6.2 IntelffireTm Touch Wiring Diagram 28 Majestic • RUBY251N, RUBY251L, RUBY301N, RUBY301L, RUBY351N, RUBY351L Installation Manual • 2542-980 Rev. K • 4/20 Battery Pack C. Installation / Service for Fan Battery pack is not factory installed in appliances. See On units already installed, removal of decorative front appliance manual bag for battery pack. Battery pack and gas insert may be required. may be installed without batteries during normal opera- Option 1: tion. See Figure 6.3 for battery pack location. • Detach flexible liner from top of unit if insert is installed by 4 When operating appliance under battery power, battery removing the collar slide plate screw. See Figure 5.1. pack MUST be moved outside of the appliance. • Remove the five screws on the rear cover plate. See Figure 6.4. NOTICE:Batteries should onlybe used as a power source • Service / replace fan. Figure 6.2 shows a wiring dia- in the event of an emergency power outage. Batteries gram. should not be used as a primary long-term power source. Battery polarity must be correct when installing batteries. • Reinstall the rear cover plate back on the unit. DO not store batteries in the battery pack when the • Reattach flexible liner and replace collar slide plate appliance is powered by the 6 volt transformer connected screw. See Figure 5.1. to permanent electrical service. Store battery pack in OPTION 1 apppliance manual bag when not in use. i n3 � l .,- INSTALL FAN '. 6AmIN111111N REAR COVER PLATE �,,.. Figure 6.4 Cover Plate Removed (Option 1) BATTERY PACK Option 2: Figure 6.3 Battery Pack Installed • Remove appliance front, glass, logs, base pan assem- bly, burner assembly and valve plate assembly. See Figure 6.5. Halogen Lights (Optional) • Service/install fan. Figure 6.2 shows a wiring diagram. Halogen lights are Optional. • Reinstall valve plate assembly, burner assembly, base Note: Not offered with 25 in. model. pan assembly, logs and appliance glass and front. INSTALL FAN OPTION 2 Figure 6.5 Through Valve Plate Opening (Option 2) Majestic RUBY251N, RUBY251L, RUBY301N, RUBY301L, RUBY351N, RUBY351L Installation Manual • 2542-980 Rev. K 4/20 29 D. Installation / Service for Halogens On units already installed, removal of decorative front and gas insert may be required. Option 1: Option 2: • Detach flexible liner from top of unit if insert is installed by • Remove appliance front, glass, logs, base pan assem- removing the collar slide plate screw. See Figure 5.1. bly, burner assembly and valve plate assembly. See • Remove the five screws on the rear cover plate. See Figure 6.7. Figure 6.6. • Service / replace halogens. Figure 6.2 shows a wiring • Service / replace halogens. Figure 6.2 shows a wiring diagram. diagram. • Reinstall valve plate assembly, burner assembly, base • Reinstall the rear cover plate back on the unit. pan assembly, logs and appliance glass and front. • Reattach flexible liner and replace collar slide plate screw. See Figure 5.1. INSTALL HALOGENS OPTION 2 OPTION 1 0 0 INSTALL HALOGENS REAR COVER PLATE U Figure 6.6 Cover Plate Removal (Option 1) Figure 6.7 Through Valve Plate Opening (Option 2) 30 Majestic • RUBY251N, RUBY251L, RUBY301N, RUBY301L, RUBY351N, RUBY351L Installation Manual • 2542-980 Rev. K • 4/20 7 Gas Information A. Fuel Conversion • Make sure the appliance is compatible with available as COMPONENT pp p g TRAY RECEIVER types. \ • Conversions must be made by a qualified service PRESS \y technician usingHearth&Home Technologies specified TAB A g� p RELEASE and approved parts. • • 0@1 COMPONENT • Reference the following diagrams for gas shut off detail TRAY and component access. • Reference Section 9.Ato remove fixed glass assembly. HOM UNCLIP o WIRES Gas OFF POSITION Label (TURN KNOB C LOCKWISE) O NOTE:The gas ball GLASS SEAL PLATE O valve is in the "OFF position from manufacturer. o NOTE: Use the Multi-Purpose Tool to assist with gas shut-off. COMPONENT TRAY MULTI-PURPOSE TOOL WITH HEAT SHIELD----____ a GAS SHUT OFF Figure 7.1 Gas Shut-off ` • Use multi-purpose tool to assist with gas shutoff. See Figure 7.1. The gas ball valve is in the "OFF" position Figure 7.3 Component Tray from manufacturer. WARNING! Glass seal plate must be properly installed. • Glass clip assemblies can be removed for additional Risk of elevated component temps and carbon monoxide component accessibility. exposure. NOTE: Bottom right glass clip on 25 inch models must be removed to gain access to controls. CAUTION: Be sure to reinstall the component heat shield before firing the appliance. Components will overheat without heat shield. O O CAUTION: Any wires removed from the wire clips during F BASE REFRACTORY appliance installation or service must be re-installed in the wire clips. Q r GLASS Y CLIP ASSEMBY GLASS CLIP SCREW ACCESS ASSEMBLIES IV -� Figure 7.2 Glass Clip Assembly Removal Majestic • RUBY251N, RUBY251L, RUBY301N, RUBY301L, RUBY351N, RUBY351L Installation Manual 2542-980 Rev. K 4/20 31 B. Gas Pressure C. Gas Connection • Optimum appliance performance requires proper input • Refer to Reference Section 3 for location of gas line pressures. access in appliance. • Gas line sizing requirements will be determined in ANSI • The gap between supply piping and gas access hole Z223.1 National Fuel Gas Code in the USA and CAN/ may be caulked with caulk with a minimum of 300 CGA 13149 in Canada. OF continuous exposure rating or stuffed with non- • Pressure requirements are: combustible, unfaced insulation to prevent cold air infiltration. Gas Pressure Natural Gas Propane • Ensure that gas line does not come in contact with outer Minimum inlet pressure 5.0 in. w.c. 11.0 in. w.c. wrap of the appliance. Follow local codes. • Pipe incoming gas line to the factory supplied flex line. Maximum inlet pressure 10.0 in. w.c. 13.0 in. w.c. See Figure 7.4. Manifold pressure 3.5 in. w.c. 10.0 in. w.c. • Connect incoming gas line to the 1/2 in. (13 mm) WARNING! Risk of Fire or Explosion! High pressure connection on manual shutoff valve. will damage valve. Low pressure may cause explosion. WARNING! Risk of Fire or Explosion! Support control • Verify inlet pressures. Verify minimum pressures when when attaching pipe to prevent bending gas line. other household gas appliances are operating. • A small amount of air will be in the gas supply lines. • Install regulator upstream of valve if line pressure is WARNING!Risk of Fire or Explosion!Gas build-up dur- greater than 1/2 psig. ing line purge could ignite. • Purge should be performed by qualified service A WARNING technician. • Ensure adequate ventilation. Fire Risk. • Ensure there are no ignition sources such as sparks Explosion Hazard. or open flames. High pressure will damage valve. Light the appliance. It will take a short time for air to purge • Disconnect gas supply piping BEFORE from lines. When purging is complete the appliance will pressure testing gas line at test pressures light and operate normally. above 1/2 psig. WARNING! Risk of Fire, Explosion or Asphyxiation! • Close the manual shutoff valve BEFORE Check all fittings and connections with a non-corrosive pressure testing gas line at test pressures commercially available leak-check solution. DO NOT use equal to or less than 1/2 psig. open flame. Fittings and connections could have loos- Note: Have the gas supply line installed in accordance with ened during shipping and handling. local codes, if any. If not, follow ANSI Z223.1. Installation WARNING!Risk of Fire!DO NOT change valve settings. should be done by a qualified installer approved and/or This valve has been preset at the factory. licensed as required by the locality. (In the Commonwealth of Massachusetts installation must be performed by a licensed plumber or gas fitter). Note:A listed (and Commonwealth of Massachusetts ap- proved) 1/2 in. (13 mm) T-handle manual shut-off valve and flexible gas connector are connected to the 1/2 in. (13 mm) control valve inlet. • If substituting for these components,please consult #a 1 § local codes for compliance. s, . t 101 r Figure 7.4 32 Majestic RUBY251N, RUBY251L, RUBY301N, RUBY301L, RUBY351N, RUBY351L Installation Manual 2542-980 Rev. K 4/20 D. High Altitude Installations F. Service / Replace Appliance Gas Valve NOTICE:If the heating value of the gas has been reduced, • See Figure 7.6. these rules do not apply. Check with your local gas utility or authorities having jurisdiction. • Remove appliance front, glass, logs, base pan assem- When installing above 2000 feet elevation: bly, burner assembly and valve plate assembly. See Figure 7.6. • In the USA: Reduce input rate 4% for each 1000 feet above 2000 feet. • Service/Replace gas valve. • In CANADA: Input ratings are certified without a reduction • Reinstall valve plate assembly, burner assembly, base of input rate for elevations up to 4500 feet (1370 m) pan assembly, logs and appliance glass and front. above sea level. Please consult provincial and/or local authorities having jurisdiction for installations at elevations above 4500 feet (1370 m) SERVICE/REPLACE Check with your local gas utility to determine proper APPLIANCE GAS VALVE orifice size. E. Air Shutter Setting Air shutter settings should be adjusted by a qualified ser- vice technician at the time of installation. The air shutter is set at the factory for minimum vertical vent run. Adjust- , ing air shutter may be desired for longer vent runs. See Figure 7.5. NOTICE: If sooting occurs, provide more air by opening the air shutter. Figure 7.6 Gas Valve Detail 477 1 7;7 777--__ Figure 7.5 Air Shutter Air Shutter Settings RUBY25IN 1/4 in. RUBY30IN 1/2 in. RUBY35IN 3/8 in. RUBY251L 1/2 in. RUBY301L Full Open RUBY351L Full Open Majestic • RUBY251N, RUBY251L, RUBY301N, RUBY301L, RUBY351N, RUBY351L Installation Manual 2542-980 Rev. K 4/20 33 8 Finishing A. Mantel, Wall Projections & Hearth Mantels or Wall Projections -Non-Combustible Extensions WARNING! Risk of Fire! Comply with all minimum clear- 12 in. ances to combustibles as specified. Framing or finishing material closer than the minimums listed must be construct- ed entirely of noncombustible materials (i.e., steel studs, 114 in.gap concrete board, etc). 6 in 12 in. Clearance to combustible material under the insert is 114 'B inch (6 mm). • Use leveling legs to raise insert minimum 114 inch (6 mm)above combustible material or outer wrap of factory SURROUND built firebox. OPENING Combustible facings must not extend behind the insert 'SEE TABLE surround. For non-combustible material specifications 1 or 2 refer to Section 1.Eand 1.F. Mantel Legs or Wall Projections ® TOP VIEW Combustible Note: Measurement is taken from top of the surround m opening. x x . w Figure 8.2 Minimum Vertical and Maximum Horizontal 114 in.GAP INTERIOR WALL Dimensions-Non-Combustible ® ® Surround Unit Size Model A B 4 in. 2 in. c - M125-3523 17-15/16 in. 6-1/16 in. 6 in. 25 in. M125-3726 18-15/16 in. 9-1/16 in. 12in.� �, o0 M125-3928 19-15/16 in. 11-1/16 in. 11 in. M130-4027 20-7/16 in. 6-9/16 in. SURROUNDOPENING 30 in. M130-4230 21-7/16 in. 9-9/16 in. MANTEL LEG OR WALL PROJECTIONS M130-4432 22-7/16 in. 11-9/16 in. M135-4229 21-7/16 in. 5-1/16 in. 35 in. M135-4432 22-7/16 in. 8-1/16 in. ® TOP VIEW Non-Combustible M135-4832 24-7/16 in. 8-1/16 in. m Table 1 Mantel Leg or Wall Projection Minimum Dimension in.Gap needed when Installing a Standard Surround INTERIOR WALL 1/4 Unit Size Front Model A B EJ zin. T INFIT 14-5/16 in. 1-1/4 in. ai" 25 in. I` A sin. CSFI, CASFI 16-1/16 in. 2-1/2 in I *SEE TABLE INFIT 16-13/16 in. 1-1/4 in. I 1 or 2 12 in. > 30 in. 18in. CSFI, CASFI 18-9/16 in. 2-1/2 in I INFIT 19-5/16 in. 1-1/4 in. 35 in. CSFI, CASFI 21-1/16 in. 2-1/2 in I CL Table 2 Mantel Leg or Wall Projection Minimum Dimension SURROUND OPENING MANTEL LEG OR needed when Installing a Custom Surround. Front Model WALL PROJECTIONS Determines the Minimum Size of the Custom Surround Figure 8.1 Clearances to Mantel Legs or Wall Projections Note:All numbers in Tables 1 and 2 include the 1/4 in. gap on (Acceptable on both sides of surround opening) surround edge. 34 Majestic • RUBY251N, RUBY251L, RUBY301N, RUBY301L, RUBY351N, RUBY351L Installation Manual • 2542-980 Rev. K • 4/20 Mantels -Combustible B. Hearth Extension 12 in. 12 in. 112 in. 1 Measurement Measurement to bottom of appliance: from surround opening. =29-114 in. (25") 32-314 IN. (30") Figure 8.4 Minimum Required 1/2 in.Gap 36-114IN. (35") • All flooring and hearth material must remian below the bottom of the surround. See Figure 8.5. ® . • Combustible flooring may be located in front of the appliance. Exception-no vinyl/adhesive flooring. See Figure 8.6. Figure 8.3 Minimum Vertical and Maximum Horizontal Dimensions-Combustible • 1/2 inch gap under the bottom of the front must be maintained. See Figure 8.4. • A minimum 1/4 inch gap from the bottom of the appliance to the metal floor of the solid fuel firebox is REQUIRED. See side view in Figure 8.7. • Combustible flooring underneath the appliance is acceptable with a 1/4 inch gap. See Figure 8.7. SURROUND SURROUND YES NO o ® o Flooring& Hearth Material Flooring& Hearth Material Flooring& hearth material must remain below the bottom of surround Figure 8.5 Flooring&Hearth Material Majestic • RUBY251N, RUBY251L, RUBY301N, RUBY301L, RUBY351N, RUBY351L Installation Manual • 2542-980 Rev. K • 4/20 35 i i i NO VINYL ADHESIVE FLOORING Figure 8.6 Hearth-Combustible Material Exception Vinyl/Adhesive Flooring - Minimums Appliance Size Depth (X) Width (Y) 25 in. 16 in 25-3/4 in. 30 in. 16 in 30-3/4 in. 35 in. 16 in 35-3/4 in. SIDE VIEW O MINIMUM 1/4IN.REQUIRED COMBUSTIBLE FLOOR UNDERNEATH APPLIANCE Figure 8.7 Solid Fuel Floor Clearance 36 Majestic • RUBY251N, RUBY251L, RUBY301N, RUBY301L, RUBY351N, RUBY351L Installation Manual 2542-980 Rev. K 4/20 9 Appliance Setup A. Fixed Glass Assembly WARNING! Risk of Asphyxiation! Handle fixed glass assembly with care. Inspect the gasket to ensure it is undamaged and inspect the glass for cracks, chips or scratches. • DO NOT strike, slam or scratch glass. • DO NOT operate fireplace with glass removed, cracked, broken or scratched. • Replace as a complete assembly. Removing Fixed Glass Assembly CAUTION! Handle fixed glass assembly with care. Glass is breakable. • Avoid striking, scratching or slamming glass O • Avoid abrasive cleaners O • DO NOT clean glass while it is hot • The glass assembly fastens to the fireplace in four places. Four of the fastening mechanisms are spring- loaded glass latches. An example of the glass latch is shown in Figure 9.2. • To release glass assembly, use the supplied multi- 9 purpose tool to pull the two bottom spring-loaded latches forward and allow them to retract away from the glass assembly. Tilt the bottom of the glass assembly outward until the top latches disengage. GLASS SEAL PLATE e GLASS CLIPS 0 O O Figure 9.1 Multi-PurposeTool kt Replacing Fixed Glass Assembly 9 • Tilt the top of the glass assembly toward fireplace and slide glass assembly upward to engage top latches. Verify top latches are fully engaged and GLASS SEAL then fasten the two bottom latches using the supplied PLATE INSTALLED 0 multi-purpose tool. • Reinstall door or decorative front. Figure 9.2 Glass Seal Plate WARNING! Glass seal plate must be properly installed. Risk of elevated component temps and carbon monoxide exposure. Note:Appliance is shipped with glass seal plate in the installed position. Majestic • RUBY251N, RUBY251L, RUBY301N, RUBY301L, RUBY351N, RUBY351L Installation Manual • 2542-980 Rev. K • 4/20 37 B. Remove the Shipping Materials Remove shipping materials from inside or underneath the firebox. Note: Remove the zip ties from the appliance that hold the electrical cord, gas flexline and multi-purpose tool in place for shipping. C. Clean the Appliance Clean/vacuum any sawdust that may have accumulated inside the firebox or underneath in the control cavity. b D. Accessories Install approved accessories per instructions included with accessories. Contact your dealer for a list of ap- MYSTIC proved accessories. EMBERS WARNING!Risk of Fire and Electric Shock!Use ONLY Hearth & Home Technologies-approved optional acces- sories with this appliance. Using non-listed accessories could result in a safety hazard and will void the warranty. RUBY25 E. Mystic Embers Placement WARNING! Risk of Explosion! Follow mystic ember ••• placement instructions. DO NOT place mystic embers on • • • burner. Improperly placed mystic embers interferes with °°.••'' proper burner operation. ° • Mystic embers is shipped with this gas appliance.To place • • ° theembers: ••...................... �....................°. • Embers CANNOT be placed on the burner. • Place embers in front of and to the sides of the burner. RUBY30 • Use mystic embers to mask transition between base refractory and base pan. See Figure 9.3. 0 0 0 : 00 0 0 0•••.......0 0 0 0 0 F. Ember Placement WARNING!Risk of Explosion!Follow ember placement 0.o • instructions in manual. Replace ember material annually. lo • • °0 Improperly placed embers interfere with proper burner op- """""°'°'°'°'°'°'°'°'°'°'°°°°°°°°°°°° ° eration. Ember material is shipped with this gas appliance.To place the ember material: RUBY35 • Embers CANNOT be placed directly over burner ports that are indicated in Figure 9.3 or in pilot area as indicated 0 0 o•:•C O 0 0^° .°•ee in Figure 9.3. 0 0 e °°eeeee00o°0 0 0.0°o 000 • Embers may be placed on the ports in areas indicated in Figure 9.3. These embers must be placed loosely over • ':: the port holes, not pressed down on or into the holes. • • a Create a single layer, no more than 1/4 inch thick. 06600 °°°"""""""""o.o.o.°'°'°'°'°'°'°'°°°°°°°°°°°°'° • Failure to follow this procedure will likely cause lighting and sooting problems. Q NO EMBERS • Save the remaining ember materials for use during appliance servicing. The embers provided should be Figure 9.3 Placement of Embers enough for 3 to 5 applications. 38 Majestic • RUBY251N, RUBY251L, RUBY301N, RUBY301L, RUBY351N, RUBY351L Installation Manual • 2542-980 Rev. K • 4/20 G. Install the Log Assembly LOG PLACEMENT INSTRUCTIONS Log Set Assembly: LOGS-2540, LOGS-2542, LOGS-2544 Models: RUBY251N, RUBY251L, RUBY301N, RUBY301L, RUBY351N, RUBY351L • Leave this manual with party responsible for use and MODELS: RUBY251N, RUBY251L operation. RUBY25 SRV LOGS CAUTION!Risk of Cuts or Abrasions. Wear protective LOG ID SRV PART # MOLDED LOG# gloves and safety glasses during installation. 1 SRV2540-711 40-1 2 SRV2542-715 40-5 CAUTION: Logs are fragile, handle with care. 3 SRV2540-713 40-3 NOTICE: To simplify the installation process, 4 SRV2542-712 40-2 positively identify each individual log before beginning 5 SRV2542-714 40-4 installation. 6 SRV2542-717 40-7 7 SRV2542-717 40-7 Mystic Embers: The RUBY come standard with Mystic Embers. Referto the appliance installation manual for instructions on how to properly install the Mystic Embers in the appliance. The Mystic Embers must be installed after the logs are installed. AIR f SCOOP PILOT HOOD A r, Ali :r f: Figure 1. Log Identification Figure 2. Empty Firebox with Hearth Front Installed LOG#1: With the pilot hood cutout of Log#1 on the left, place the cutout over the pilot hood and set Log#1 on the basepan. Slide the log back until it contacts the air scoop. See Figure 3. LOG#2: With the flat spot of Log#2 to the left, place it on the burner and slide it to the right until it contacts log pin C. Then slide the log forward until it contacts log pins A and B. See Figure 4. PILOT HOOD A B Figure 3. Log#1 Installed Figure 4. Log#2 Installed Majestic • RUBY251N, RUBY251L, RUBY301N, RUBY301L, RUBY351N, RUBY351L Installation Manual 2542-980 Rev. K 4/20 39 LOG #3: With the burnout area facing right, place the back end of log #3 on the left flat spot of Log #1. The front end will sit on the base pan and line up with edge of the base refractory. The front end of the log will sit about '/4" from the left wall of the firebox. See Figure 5. LOG#4: The burnout area of the log will face left. Place the big end of log#4 centered against log pin D and the small end on the flat spot of Log#1. See Figure 6. _ r Figure 5. Log#3 Installed Figure 6. Log#4 Installed LOG #5: With the bark side of log #5 facing right, place the small end of Log #5 on the flat spot of Log #4. The big end of log #5 will line up with the front edge of the refractory embers and sit just to the left of the grout line. See Figure 7. LOG #6: With bark side of log facing right, place Log #6 onto Log #2. The point of the big end of Log #6 will line up with the front edge of the base refractory embers. The bark corner of log #6 will sit about 1.5"from Log#5. See Figures 8 & 9. i ' Y 3 r Figure 7. Log#5 Installed Figure 8. Log#6 LOG #7: With bark side facing left, place the small end of Log #7 on the flat spot of Log #2. Place the large end of Log #7 on the flat spot of Log#1. See Figure 10. 4P Figure 9. Log#6 Installed Figure 10. Log#7 Installed 40 Majestic • RUBY251N, RUBY251L, RUBY301N, RUBY301L, RUBY351N, RUBY351L Installation Manual 2542-980 Rev. K 4/20 MODELS: RUBY301N, RUBY301L RUBY30 SRV LOGS LOG ID SRV PART # MOLDED LOG# y; �w 1 SRV2542-711 42-1 2 SRV2544-715 42-5 " ^` 3 SRV2542-712 42-2 I V; 4 SRV2542-715 42-5 5 SRV2542-717 42-7 6 SRV2542-714 42-4 r 7 SRV2542-717 42-7 ' 8 SRV2542-718 42-8 Figure 1. Log Identification Mystic Embers: The RUBY come standard with Mystic Embers. Referto the appliance installation manual for instructions on how to properly install the Mystic Embers in the appliance. The Mystic Embers must be installed after the logs are installed. LOG #1: With the pilot hood cutout on the left, place the right end of Log #1 against log pin F and then lower it down over the pilot hood. Slide the log back until it contacts the air scoop. See Figure 3. AIR SCOOP PILOT HOOD D. -- :. Figure 2. Burner Location Figure 3. Log#1 Installed LOG#2: With the burnout area facing right, place the center of the small end of Log#2 against log pin A. Place the big end of the log on the flat spot of Log #1. See Figure 4. LOG #3: The burnout area of Log#3 will face forward. Place the right end of Log#3 centered against log pin E and the left end on the flat spot of Log #1. See Figure 5. Figure 4. Log#2 Installed Figure 5. Log#3 Installed Majestic • RUBY251N, RUBY251L, RUBY301N, RUBY301L, RUBY351N, RUBY351L Installation Manual 2542-980 Rev. K 4/20 41 LOG #4: With the flat spot of Log #4 to left, place it on the burner and slide it to the right until it contacts log pin D. Then slide the log forward until it contacts log pins B and C. See Figure 6. LOG #5: The big end of Log #5 will sit on the flat spot of Log #2 and the small end will sit on the ember area of the base refractory as shown in Figure 7. �y Figure 6. Log#4 Installed Figure 7. Log#5 Installed LOG#6: With split side of Log#6 to the left, place small end of the log on the flat spot of Log#3.The big end of the log will line up with the front edge of the refractory embers and the grout line as shown in Figure 8. LOG #7: Place small end of Log #7 onto the flat notch of Log #4. Place big end of Log #7 on the flat spot of Log #1. The big end of Log#7 will touch the end of Log #3. See Figure 9. VIA Figure 8. Log#6 Installed Figure 9. Log#7 Installed LOG #8: With bark side of log #8 facing left, place it onto Log #4. The big end of Log#8 will line up with the front edge of the base refractory embers. The corner of Log#8 will sit about 1.25"from the corner of Log #6. See Figures 10 & 11. Y Lk r � • ♦ it_� y f ` �. �.. . L sH _- VN Figure 10. Log#8 Distance Log#8&Log#6. Figure 11. Log#8 Installed 42 Majestic • RUBY251N, RUBY251L, RUBY301N, RUBY301L, RUBY351N, RUBY351L Installation Manual 2542-980 Rev. K 4/20 MODELS: RUBY351N, RUBY351L RUBY35 SRV LOGS LOG ID SRV PART # MOLDED LOG# 1 SRV2544-711 44-1 - �- 2 SRV2544-715 44-5 3 SRV2544-712 44-2 4 SRV2544-716 44-6 5 SRV2542-717 44-7 6 SRV2542-717 44-7 S � t: o- 7 SRV2542-717 44-7 8 SRV2540-713 44-3 9 SRV2540-713 44-3 Figure 1. Log Identification Note: Logs#5, #6 and #7 are the same log and logs#8 and #9 are the same log. Mystic Embers: The RUBY come standard with Mystic Embers. Referto the appliance installation manual for instructions on how to properly install the Mystic Embers in the appliance. The Mystic Embers must be installed after the logs are installed. LOG #1: Place the pilot hood cutout of Log #1 over the pilot hood and slide it back until it sits flush against the air scoop. See Figure 3. 000 , PILOT • •D - C. , C Y Figure 2. Burner Location Figure 3. Log#1 Installed LOG#2: With the split side of Log#2 facing right, place the center of the small end of the log against log pin A.The big end of Log #2 will sit on the flat spot of Log #1. See Figure 4. LOG#3: Place the big end of Log#3 against log pin F and the burnout end on the flat spot of Log#1.The front point of Log #3 should line up with the edge of the base refractory. See Figure 5. lJ Lr OF ! Figure 4. Log#2 Installed Figure 5. Log#3 Installed Majestic • RUBY251N, RUBY251L, RUBY301N, RUBY301L, RUBY351N, RUBY351L Installation Manual • 2542-980 Rev. K 4/20 43 LOG#4: With the flat spot of Log#4 to the left, place it on the burner and slide it to the right until it contacts log pin D. Then slide Log #4 forward until it contacts log pins B and C. See Figure 6. LOG #5: Place the small end of Log #5 in the flat notch of Log #4 and the big end in the flat spot of Log #1. See Figure 7. p �1 N' Figure 6. Log#4 Installed Figure 7. Log#5 Installed LOG #6: With split side of Log #6 facing left, slide it under Log #3 until it contacts Log #1. Slide Log #6 to the right until it contacts log pins E and G. See Figure 8. LOG#7: With the bark side of Log#7 facing forward place the big end of the log on the flat spot of Log#2.The small end of Log#7 will rest on the base pan, lined up with the edge of the base refractory and the air slot in the base pan. See Figure 9. 'k Figure 8. Log#6 Installed Figure 9. Log#7 Installed LOG #8: With the bark side of Log#8 facing left, place the flat end of the log on the flat spot of Log#3. The flat end of Log #8 should be flush with the back side of Log#3.The pointed end of Log#8 will line up with the edge of the refractory embers and sit just to the left of the grout line. See Figure 10. LOG #9: With the bark side of Log #9 facing right, set the log onto the flat spot of Log #4. The tip of the pointed end of the log will contact Log #2 just to the right edge of the burnout area of Log #2. The big end of the log will sit on the refractory embers. See Figure 11. � f Y Figure 10. Log#8 Installed Figure 11. Log#9 Installed 2542-935 44 Majestic • RUBY251N, RUBY251L, RUBY301N, RUBY301L, RUBY351N, RUBY351L Installation Manual 2542-980 Rev. K 4/20 H. Install Decorative Front and Surround Adecorative front and surround is required to complete this installation. Installation instructions are included with the decorative front and surround. Consult your dealer for a list of decorative front and surround options. WARNING! Risk of Fire! Install ONLY doors or fronts approved by Hearth & Home Technologies. Unapproved • doors or fronts may cause fireplace to overheat. This fireplace has been supplied with an integral barrier to prevent direct contact with the fixed glass panel. DO NOT operate the fireplace with the barrier removed. Contact your dealer or Hearth & Home Technologies if 1/2 in 1 the barrier is not present or help is needed to properly r �, install one. For more information refer to the instructions supplied with Figure 9.5 Required 1/2 in.Gap your decorative front. See Figure 9.4 for Reset Switch Detail. The Reset Switch NOTICE: 112 inch gap must be maintained or components included with the surround needs to be wired to the will overheat. appliance. Reference front/surround instructions(included with the decorative front)and wiring diagram in Figure 6.2. • Reset switch must be installed and in the "ON" position for appliance to operate. NOTE: For on site custom surround details, see instruc- tions included with the surround. RESET SWITCH Figure 9.4 Surround Reset Switch Majestic • RUBY251N, RUBY251L, RUBY301N, RUBY301L, RUBY351N, RUBY351L Installation Manual 2542-980 Rev. K 4/20 45 I. Appliance Break-In J. Heat Management Follow the initial break-in procedure below to cure the Heat Output materials used to manufacture the fireplace and the Heat Output is managed through the RC400 remote con- finishing materials around it. trol that comes standard with the fireplace. • The fireplace should be run three to four hours • Turn the appliance on and off. continuously on high flame. • Turn the fireplace off and allow it to cool completely. • Adjust the height of the flame by varying the input using the remote control. • Remove fixed glass assembly. See Section 9.A. • Adjust the fan speed. • Clean fixed glass assembly. For more information,see the instructions that accompany • Replace the fixed glass assembly and run continuously the remote control. on high an additional 12 hours. NOTICE! Set the fan speed to high on the RC400remote Note: The IntelliFireTm Touch system has a safety feature control during the first three to four hours of break-in that automatically shuts down the fireplace after 9 hours of operation. This break-in will ensure optimum speed control continuous operation without receiving a command from of the fans during subsequent use. the remote control. If this occurs, restart the appliance. NOTICE!Open windows for air circulation during fire- place break-in. • Some people may be sensitive to smoke and odors. • Smoke detectors may activate. 46 Majestic • RUBY251N, RUBY251L, RUBY301N, RUBY301L, RUBY351N, RUBY351L Installation Manual • 2542-980 Rev. K • 4/20 10 Reference Materials A. Vent Components Direct Vent Flex Liner Kits (see Figure 10.1) LINK-DV30B: Masonry 3 inch flex liner kit. Expands to 30 feet. Includes: two liners, termination cap and flashing. LINK-DV4-30B: Masonry 3 inch flex liner kit. Expands to 30 feet and 4 feet respectively. Includes:two liners,termination cap and flashing. LINKSQC-DV30, LINKSQB-DV30:Masonry 3 inch flex liner LINK-ZC-ADPB kit. Expands to 30 feet. Includes: two liners, termination cap and flashing. LINKSQC-DV4-30, LINKSQB-DV4-30: Masonry 3 inch flex liner kit. Expands to 30 feet and 4 feet respectively. Includes: two liners, termination cap and flashing. DV-46DVA-GK LINK-DV30B LINKSQC-DV30(COPPER) 0 LINKSQB-DV30(BLACK) FLEX3-30 95070310(FLEX LINER 3X10) 95070325(FLEX LINER 3X25) LINK-DV4-30B LINKSQC-DV4-30(COPPER) FLEX-CNCT LINKSQB-DV4-30(BLACK) Figure 10.2 Direct Vent Flex Liner Accessory Kits Figure 10.1 Direct Vent Flex Liner Kits Reference price book for SLP Direct Vent Flex Liner Accessory Kits. See Figure 10.2. LINK-ZC-ADPB: Zero clearance chimney adapter components. DV-46DVA-GK: Adapter kit - It is permissible to use DV- 46DVA-GK to connect colinear flex vent to SLP vent pipe Note: No Horizontal Termi- to extend the run. FLEX3-30: One 3 inch flexible liner expands to 30 feet. nation allowed. . ' FLEX-CNCT: Connector kit - 3 inch liner to 3 inch liner, one connector per kit. Majestic • RUBY251N, RUBY251L, RUBY301N, RUBY301L, RUBY351N, RUBY351L Installation Manual • 2542-980 Rev. K • 4/20 47 B. Accessories Optional Halogen Lights Install approved accessories per instructions included If desired, a halogen light kit may be added. Contact your with accessories. Contact your dealer for a list of ap- dealer to order the correct halogen light kit. Follow the proved accessories. instructions supplied with the halogen light kit to install WARNING!Risk of Fire and Electric Shock!Use ONLY and operate your halogen lights. See your dealer if you Hearth & Home Technologies-approved optional acces- have questions. sories with this appliance. Using non-listed accessories Note: Not offered with 25 in. model. could result in a safety hazard and will void the warranty. Remote Controls, Wall Controls and Wall Fan Switches Fan is factory installed. No additional set up is required. Follow the instructions supplied with the control installed to operate your fireplace: For safety: Optional Refractory • Install a switch lock or a wall/remote control with child If desired, a refractory kit may be added. Contact your protection lockout feature. dealer to order the correct refractory kit. Follow instruc- • Keep remote controls out of reach of children. tions supplied with the refractory kit to install your refrac- See your dealer if you have questions. tory. See your dealer if you have questions. Majestic, a brand of Hearth & Home Technologies 7571 215th Street West, Lakeville, MN 55044 www.majesticproducts.com Please contact your Majestic dealer with any questions or concerns. For the location of your nearest Majestic dealer, please visit www.majesticproducts.com. Printed in U.S.A.- Copyright 2019 48 Majestic • RUBY251N, RUBY251L, RUBY301N, RUBY301L, RUBY351N, RUBY351L Installation Manual • 2542-980 Rev. K • 4/20